• Title/Summary/Keyword: Bending Fatigue

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Behavior of Fatigue Crack at Interface and Around Interface for friction Welded Dissimilar Materials (이종마찰압접재의 접합계면 및 계면근방에서의 피로균열거동)

  • 오환섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.287-292
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    • 1998
  • In this study behavior of fatigue crack and fatigue fracture is observed under rotary bending fatigue testing in friction welded dissimilar materials. Fatigue fracture most occurred in SM15C heat affected zone around Interface. In case of fatigue test, stress is reduced the position of fracture gradually moves to the welded Interface. Micro crack of heat affected zone surface on SM15C is observed at any different stress.

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Analysis and Propagation Behavior of Dissimilar Friction Welded Materials for Fatigue Crack in around Interface (이종마찰압접 계면근방에서의 피로균열의 전파거동 및 해석)

  • 오환섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.140-145
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    • 1998
  • In this study, analysis for fatigue crack propagation behavior of interface and aroud interface under rotary bending stress. Though K values are nearly the same in around interface by BEM 2-D, fatigue crack propagated H.A.Z. Around Interface crack propagation speed is m=0.678 in H.A.Z by Paris' law. In this case(friction welded materials: STS304, SM15C), fatigue crack growth is considered SM15C metal microstructure and elastic flow from this result. Result is more metal microstructute dependence than stress dependence by analysis (BEM 3-D, BEM 2-D) and fatigue crack propagation

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A Study on Stress Analysis and Fatigue Behaviors of Carbonitried Cr-Mo(SCM415) Steel -About Various Factors Having an Effect on Fatigue Strength- (침탄질화 처리된 크롬-몰리브덴(SCM415)강의 피로거동 및 응력해석 -피로강도에 영향을 주는 제 인자를 중심으로 -)

  • 송삼홍;이상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.8
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    • pp.135-144
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    • 1998
  • In this research, the fatigue behaviors of Cr-Mo(SCM415) steel and carbonitrided CrMo(SCM415) steel are examined. The description of experiments in detail as follows. For SCM415 and carbonitried Cr-Mo(SCM415) steel, smooth specimens and hole defected specimens are fabricated and tested under a rotary bending tester, respectively. By performing the rotary bending fatigue test for smooth and hole defected specimens, the characteristics of the fatigue strength are examined for parameters such as tensile strength, hardness at surface, and residual stresses.

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A Study on the Fatigue Strength Evaluation of Sintered Spur Gears (소결치차의 피로강도평가에 관한 연구)

  • Lyu, Sung-Ki;Katsmi, Inoue
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.106-112
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    • 1999
  • It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for the sintered steel bend specimens of various densities 6.6 to 7.0 g/$cm^3$ and the sintered spur gear to consisted of Fe-Cu-C. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester. Consequently, the S-N curves are obtained. The fatigue strength S for fatigue life N of the specimen with the initial length of crack ai is simulated, and they are shown as N-S-A curves. This study investigate the crack growth characteristics by experiments and present crack growth simulation method for sintered gear

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The Improvement of SNCM220 Winding Shaft in Mechanical Properties by Heat Treatment (SNCM220 강 권축의 열처리를 통한 기계적성질 향상)

  • 이호성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.61-67
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    • 1998
  • To find out the reason of fracture, specimens were made from the fractured winding shaft and the mechanical properties as well as their microstructures were investigated. Several heat treatments. including caburizing and tempering were carried out to improve the microstructure, mechanical properties, fatigue crack propagation and rotating bending fatigue characteristics. Through these experiments, following conclusions were obtained. (1) Carburized and tempered specimens showed greatly improved mechanical properties including impact energy, hardness and strength. (2) The fatigue strength of the carburized and tempered specimens increased more than twice than that of the original fractured winding shaft. (3) Crack propagation of the carburized and tempered specimens were faster than that of the original fractured speciens under the same △K. However, it is believed that, in the early stage, the fatigue crack initiation and growth for the carburized and tempered specimen is more difficult.

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Fatigue behavior of circular hollow tube and wood filled circular hollow steel tube

  • Malagi, Ravindra R.;Danawade, Bharatesh A.
    • Steel and Composite Structures
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    • v.19 no.3
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    • pp.585-599
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    • 2015
  • This paper presents the experimental work on fatigue life and specific fatigue strength of circular hollow sectioned steel tube and wood filled circular hollow section steel tube. Burning effect was observed in the case of circular hollow sectioned steel tube when it is subjected to Maximum bending moment of 19613.30 N-mm at 4200 rpm, but this did not happen in the case of wood filled hollow section. Statistical analysis was done based on the experimental data and relations have been built to predict the number of cycles for the applied stress or vice versa. The relations built in this paper can safely be applied for design of the fatigue life or fatigue strength of circular hollow sections and wood filled hollow sections. Results were validated by static specific bending strengths determined by ANSYS using a known applied load.

An Experimental Investigation of Bending Fatigue Strength in Table Liner for Cement Mill (시멘트 분쇄기용 테이블 라이너의 굽힘 피로강도의 실험적 조사)

  • Baek, Seok-Heum;Lee, Kyung-Young;Cho, Seok-Swoo;Jang, Deuk-Yul;Joo, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1214-1220
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    • 2007
  • The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

The Fatigue Life Evaluation of CWR based on the Rail Grinding (레일연마를 고려한 장대레일의 피로수명 평가)

  • Kong, Sun-Young;Sung, Deok-Yong;Park, Yong-Gul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.5
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    • pp.1191-1198
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    • 2015
  • In this study, vehicle/track interaction analysis by the Saemaul powered vehicle was carried out. The prediction equation for the bending stress of rail was estimated using the rail bending stress by the rail surface irregularities at welds. Also, the fatigue analysis using a S-N curve of welds in the conventional railway was carried out. We estimated the fatigue life of CWR by the fracture probability. By the rail grinding, the fatigue life of CWR was evaluated in consideration to reduce the rail bending stress through removing the rail surface irregularities. Therefore, it presented the fatigue life of CWR according to the rail grinding execution plan in the conventional railway.

Bending Fatigue Characterization of Al6061 Alloy by Acoustic Nonlinearity of Narrow Band Laser-Generated Surface Wave (협대역 레이저 여기 표면파의 음향버선형성을 이용한 A16061 합금의 굽힘피로손상 평가)

  • Nam, Tae-Hyung;Choi, Sung-Ho;Jhang, Kyung-Young;Kim, Chung-Seok;Lee, Tae-Hun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.139-145
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    • 2010
  • Bending fatigue of aluminium alloy was characterized by acoustic nonlinearity of narrow band laser-generated surface wave. The higher harmonic components generated intrinsically by arrayed line laser beam were analyzed theoretically and acoustic nonlinearity was measured successfully on the surface of fatigue damaged aluminium 6061 alloy. The acoustic nonlinearity increased as a function of fatigue cycles and has close relation with damage level. Consequently, the nonlinear acoustic technique of laser-generated surface wave could be potential to characterize surface damages subjected to fatigue.

Fatigue Strength Improvement and Fatigue Characteristics by TIG-Dressing on Weld Bead Toes (용접지단부 TIG처리에 의한 피로강도향상 및 피로특성)

  • Jung, Young Hwa;Kim, Ik Gyeom;Nam, Wang Hyone;Chang, Dong Huy
    • Journal of Industrial Technology
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    • v.20 no.A
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    • pp.169-178
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    • 2000
  • The 4-point bending tests have been performed In order to estimate the effect of TIG-dressing on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strengths of as-welded specimens have satisfied the grade of fatigue strength prescribed in specifications of korea, AASHTO and JSSC. Fatigue strength at 2 million cycles of TIG-dressing specimens have increased compared with as-welded specimens. As the result of beachmark tests, fatigue cracks occurred at several points, where the radius of curvature and flank angle in the weld bead toes were low, and grew as semi-elliptical cracks, then approached to fracture. As a result of finite element analysis, stress concentration factor in weld bead toes has closely related to the flank angle and radius of curvature, and between these, the radius of curvature has more largely affected in stress concentration factor than flank angle. As a result of fracture mechanics approaches, the crack correction factor of test specimens has largely affected on stress gradient correction factor in case a/t is below 0.4. From the relations between stress intensity factor range estimated from FEM analysis and fatigue crack growth rate, fatigue life has been correctly calculated.

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