• Journal of Advanced Marine Engineering and Technology
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• v.23 no.5
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• pp.702-710
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• 1999

U-shaped bellows are usually used to piping system pressure sensor and controller for refriger-ator. Bellows subjected to internal pressure are designed for the purpose of absorbing deformation. Internal pressure on the convolution sidewall and end collar will be applied to an axial load tend-ing to push the collar away from the convolutions. To find out deformation behavior of bellow sub-jected to internal pressure the axisymmetric shell theory using the finite element method is adopted in this paper. U-shaped bellows can be idealized by series of conical frustum-shaped ele-ments because it is axisymmetric shell structure. The displacements of nodal points due to small increment of force are calculated by the finite element method and the calculated nodal displace-ments are added to r-z cylindrical coordinates of nodal points. The new stiffness matrix of the sys-tem using the new coordinates of nodal points is adopted to calculate the another increments of nodal displacement that is the step by step method is used in this paper. The force required to deflect bellows axially is a function of the dimensions of the bellows and the materials from which they are made. Spring constant is analyzed according to the changing geometric factors of U-shaped bellows. The FEM results were agreed with experiment. Using developed FORTRAN PROGRAM the internal pressure vs. deflection characteristics of a particu-lar bellows can be predicted by input of a few factors.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.5
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• pp.53-59
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• 2001

A screw driver is widely used in assembling machine parts or electronic products such as the printed circuit board with a housing. As the parts to be assembled becomes small and precise, the higher precision of the controlling screw driver torque is required. However, because the operator controls the fastening torque based on experience, it must be inexact and the setting procedure will be time consuming job. Thus the screw driver which can exactly control the fastening torque is developed utilizing a bellows in this paper. The bellows is expanded by the inner air pressure and contracted by the spring operation. The bellows type driver is composed of a clutch mechanism with two solenoid valves and a pressure sensor. Those valves are controlled using the detected bellows pressure by the sensor. When the pressure reaches the setting value, the exit solenoid valve is opened to release the air pressure from the bellows so as not to deliver further torque. Through a series of experiments, the performance is examined and verified.

• Proceedings of the KSME Conference
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• 2001.06c
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• pp.100-105
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• 2001

The manufacturing of metal bellows consists of the four main forming processes, deep-drawing, ironing, tube bulging and folding. Among these, the bulging and folding processes are critically important because the quality of metal bellows is greatly influenced by the forming conditions of these processes. In the present study, the finite element analysis technique is applied to the bulging and folding processes to obtain information about the design parameters of a metal bellows.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.4
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• pp.1192-1196
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• 2010

As the space for installation of automotive exhaust system is limited, the space should be optimized with relation to the endurance and shape of the system. Geometric nonlinear analysis was used and deflection of bellows was assumed 6mm. Obtained results are as follows; (1) The Von-Mises stress of bellows is increased with increase of thickness or radius of bellows linearly. (2) As the principal stress varies according to the radius of convolution, it is necessary to decide the optimal radius of convolution.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1098-1102
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• 2003

Vacuum vessel of the KSTAR(Korea Superconducting Tokamak Advanced Research) tokamak is a fully welded structure with D-shaped cross-section. According to the requirements of the physics design, sixteen horizontal ports, sixteen slanted ports, sixteen baking and cooling ports, and twenty-four top and bottom vertical ports are designed for the diagnostics, plasma heating, vacuum pumping, and baking and cooling. Bellows on these ports are used for flexible components to absorb the relative displacement due to the vacuum vessel thermal expansion and the electromagnetic force between the vacuum vessel and the cryostat ports. Fatigue strength evaluation was performed to decide the dimension of the bellows. In order to assure the quality of the bellows, a prototype bellows for the neutral beam injection port has been fabricated and tested prior to main fabrication. It was conformed that the prototype bellows has sufficient fatigue strength and vacuum reliability in the expected load conditions.

• The KSFM Journal of Fluid Machinery
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• v.8 no.6 s.33
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• pp.40-46
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• 2005

Because of design and manufacturing costs, it is important to predict an expected life of bellows with component stresses of bellows as its design factors and material characteristics. In this study, numerical analyses are carried out to elucidate the thermal and flow characteristics of the bellows-seal gate and globe valves for high temperature (max. $600^{\circ}C$) and for high pressure (max. $104 kgf/cm^2$) conditions. Using commercial codes, FLUENT, which uses FVM and SIMPLE algorithm, and ANSYS, which uses FEM, the pressure and temperature fields are graphically depicted. In addition, when bellows have an axial displacement, thermal stress affecting bellows life is studied. The pressure and temperature values obtained from the flow analyses are adopted as the boundary conditions for thermal stress analyses. As the result of this study, we got the reasonable coefficients for valve and thermal stress for bellows, compared with existing coefficients and calculated values.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.10
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• pp.81-88
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• 2009

Bellows is used to control temperature of a Joule-Thomson micro cryocooler. It is made of Nickelcobalt alloy that retains mechanical properties from cryogenic temperature to temperature of 570K. The geometry of bellows is an axisymmetric shell and Nitrogen with high pressure was charged at temperature of 293K. During cool-down process, the pressure and volume of Nitrogen are changed and must be satisfied with state equation. At cryogenic temperature, Nitrogen can exist as a part liquid and part vapor. Pressure-density-temperature behavior under this vaporliquid phase equilibrium is closely given by the Modified-Benedict-Webb-Rubin(MBWR) state equation. To evaluate deformation of bellows for temperature change, the numerical calculation of the volume within bellows and finite element analysis of bellows under internal pressure were iteratively performed until MBWR state equation is satisfied. The numerical results show that deformation of the bellows can be analyzed by the present method in a wide range of temperature including cryogenic temperature.

• Transactions of the Korean Society of Automotive Engineers
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• v.3 no.6
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• pp.96-111
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• 1995

A bellows is a component installed in the automobile exhaust system to reduce the impact from an engine. It's stiffness has a great influence on the natural frequency of the system. Therefore, it must be designed to keep the specified stiffness that requires in the system. This study present the finite element analysis of U-typed bellows using a curved conical frustum element and the shape optimal design with specified stiffness. The finite element analysis is verified by comparing with the experimental results. In the shape optimal design, the weight is considered as the cost function. The specified stiffness from the system design is transformed to equality constraints. The formulation has inequality constraints imposed on the fatigue limit, the natural frequencies, the buckling load and the manufacturing conditions. A procedure for shape optimization adopts a thickness, a corrugation radius, and a length of annular plate as optimal design variables. The external loading conditions include the axial and lateral loads with a boundary condition fixed at an end of the bellows. The recursive quadratic programming algorithm is selected to solve the problem. The result are compared with the existing bellows, and the characteristics of the bellows is investigated through the optimal design process. The optimized shape of the bellows are expected to give quite a good guideline to the practical design.

• Journal of Advanced Marine Engineering and Technology
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• v.23 no.4
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• pp.504-513
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• 1999

Usually bellows are designed for the purpose of absorbing axial movement. To find out axial stiffness of bellows the axisymmetric shell theory using the finite element method is adopted in this paper. Bellows can be idealised by series of conical frustum-shaped elements because it is axisymmetric shell structure. The force required to deflect bellows axilly is a function of the dimensions of the bellows and the materials from which they are made. The displancements of nodal points due to small increment of force are calculated by the finite element method and the calculated nodal displacements are added to r-z cylinderical coordinates of nodal points. The new stiffness matrix of the system using the new coordinates of nodal points is adopted to calculate the another increments of nodal dis-placements that is the step by method is used in this paper. spring constant is analyzed according to the changing geometric factors of u-shaped bellows. The FEM results were agreed with experiment. Using developed FORTRAN PROGRAM spring constant can be predicted by input of a few factors.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.1
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• pp.104-111
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• 2017

A new explosive bellows, which has a diameter of 8.0 mm and a length of 25.4 mm, was developed for a warhead fuze. The new explosive bellows delivers a thrust of 4.5 kgf over a stroke of 25.4 mm. A new gas generator containing BP/MTV ignition charge was also developed and the output test equipment, which measures the length of spring compressed by the function of explosive bellows, was also devised. In order to find out that the new explosive bellows meets the design requirements, the sensitivity tests and output tests were conducted. The test results show that the new explosive bellows meets the requirements and can be applicable to a warhead fuze.