• Title/Summary/Keyword: Bearings selection

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Artificial Intelligence-Based Stepwise Selection of Bearings

  • Seo, Tae-Sul;Soonhung Han
    • Proceedings of the Korea Inteligent Information System Society Conference
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    • 2001.01a
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    • pp.219-223
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    • 2001
  • Within a mechanical system such as an automotive the number of standard machine parts is increasing, so that the parts selection becomes more important than ever before. Selection of appropriate bearings in the preliminary design phase of a machine is also important. In this paper, three decision-making approaches are compared to find out a model that is appropriate to bearing selection problem. An artificial neural network, which is trained with real design cases, is used to select a bearing mechanism at the first step. Then, the subtype of the bearing is selected by the weighting factor method. Finally, types of peripherals such as lubrication methods are determined by a rule-based expert system.

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Finite Element Analysis to Analyzing the Oil Film Pressure Distribution due to Viscosity Conditions in Engine Bearings (엔진 베어링에서 점성조건이 유막압력분포에 미치는 영향에 관한 유한요소해석)

  • 김청균;한동철
    • Tribology and Lubricants
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    • v.11 no.1
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    • pp.12-19
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    • 1995
  • A finite element approach to analyzing the film pressure of engine bearings has been presented based on the viscosity-temperature equations. The calculated results from each viscosity model are compared with each other for various temperature models of the oil film. The FEM results show that the appropriate selection of the viscosity-temperature model is very important factor for analyzing the film pressure distribution of engine bearings.

Fuzzy Defects Diagnosis of Rolling Element Bearings (구름 베어링의 퍼지 결함 진단에 관한 연구)

  • 양보석;전순기
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.3
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    • pp.85-93
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    • 1994
  • A new diagnosis method is developed in this paper, in which the fuzzy set theory is introduced to diagnose the defects of rolling element bearings. The selection of membership function and the fuzzy operation model are discussed in detail here. The system is successfully used for various defects diagnosis of rolling element bearings.

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Selection of Internal Clearance for Automotive Wheel Bearings Considering an Assembling Procedure (조립과정을 고려한 차륜용 베어링의 내부틈새 선정)

  • 현준수;안태길;김성근
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.51-57
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    • 2000
  • An automotive wheel bearing is one of the most important components to guarantee the service life of a passenger car. The endurance lift of a bearing is affected by many parameters such as material properties, heat treatment, lubrication conditions, temperature, loading conditions, geometry, internal clearance and so on. Under the same geometry and loading conditions, the internal clearance is the most effective parameters on the endurance lift of a bearing. Generally, bearings have the longest lift with a little negative internal clearance. But it is very difficult to measure and modify the internal clearance after a wheel bearing is assembled. In this paper, we analyze the effect of an assembling procedure on the clearance of wheel bearings and suggest a method to determine optimal clearance for automotive wheel bearings by selecting initial bearing clearance.

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Experimental Investigation of Porous Bearings Under Different Lubricant and Lubricating Conditions

  • Durak, Ertugrul
    • Journal of Mechanical Science and Technology
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    • v.17 no.9
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    • pp.1276-1286
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    • 2003
  • The performance of porous bearing under different lubricants and lubricating conditions was experimentally investigated in this study. In order to carry out the experiments, a new test rig was designed to determine the tribological properties of based sintered bronze journal bearings that were manufactured by powder metallurgy (P/M) techniques. To determine the effects of lubricating conditions with and without oil supplement (OS) on the tribological characteristics of these bearings under static loading and periodic loadings, some experiments were carried out using different lubricants. In the tests, pure base oil (SAE 20W50), two fully formulated commercial engine oils (SAE20W50) and lubricating oils with commercial additive concentration ratio of 3% were used. The worn surfaces of test bearings were examined using optical microscopy. Experimental results showed that the change in friction coefficient was more stable and in smaller magnitude under static loading than that of periodic loading. In addition, the friction coefficient and the wear rate conducted with base oil resulted in higher values than those of fully formulated oils with and without OS lubricating conditions. The experimental results obtained in this study indicated that the correct selection of lubricant and suitable running conditions were very important on the tribological characteristics of porous bearings.

Performance of Submerged Hardware in Continuous Galvanizing

  • Tang, Nai-Yong;Liu, Daniel;Zhang, Keith
    • Corrosion Science and Technology
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    • v.9 no.3
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    • pp.116-121
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    • 2010
  • For over a decade, research and development on submerged hardware in continuous galvanizing pots has been carried out at Teck's Product Technology Centre. The outcome of numerous laboratory tests and field trials has demonstrated that dissimilar materials with comparable surface hardness are most suitable for the manufacture of roll bearings. Wear debris can be easily retained in bearings made of the same material, thereby negatively affecting bearing performance and service life. Bearings made of the same materials are also vulnerable to catastrophic failures. The dissolution of iron from the coated strip creates an iron-rich zone associated with a high concentration gradient in the vicinity of the sink roll. Consequently, the sink roll becomes a preferential site for dross pick-up. In operations involving extremely high temperatures, such as in Galvalume production, the material selection for pot hardware is immaterial to the final corrosion product of the hardware and the pick-up on the hardware.

Ball-Bearing Selection Considering Flexibility of Shaft-Bearing System (축-베어링 시스템의 연성 특성을 고려한 볼 베어링의 선정)

  • 윤기찬;최동훈
    • Tribology and Lubricants
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    • v.16 no.1
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    • pp.39-45
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    • 2000
  • In this paper, the effects of shaft and bearing flexibilities are investigated for the accurate modeling of a shaft-bearing system supported by ball bearings. Generally, rolling bearings are modeled by simple rigid pin-joint in the mechanical design. However, they can no longer be modeled by ideal boundary conditions in the advanced applications because the rigid pin-joint model cannot satisfy the current trends of mechanical design decreasing mass and reducing volume. Consequently the flexible support model of ball bearing is investigated using the static analysis module developed by A .B. Jones and T. A. Harris. A simple two-bearing system, supported by two deep groove ball bearings and radially loaded on the shaft midway between the bearings, is utilized to validate the coupled model of shaft-bearing system. Numerical computations using the model indicate that the shaft span length, locating/floating bearing arrangements and applied bearing size are significant factors in determining the mechanical behaviors. The flexible support model of ball bearing can be escaped to over-estimate in the bearing fatigue life. The proposed simple design formulation obtained by numerical simulations can approximately predict a rate of bearing life reduction as a function of shaft span length/shaft diameter (L/d).

Life Evaluation of Grease for Ball Bearings According to Temperature, Speed, and Load Changes (온도, 속도, 그리고 하중 변화에 따른 볼 베어링용 그리스의 수명평가)

  • Son, Jeonghoon;Kim, Sewoong;Choi, Byong Ho;Lee, Seungpyo
    • Tribology and Lubricants
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    • v.37 no.1
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    • pp.7-13
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    • 2021
  • Ball bearing is a device that supports and transmits a load acting on a rotating shaft, and it is a type of rolling bearings that uses the rolling friction of the balls by inserting balls between the inner ring and the outer ring. Grease, which is prepared by mixing a thickener with a base oil, is a lubricant commonly used in bearings and has the advantage of a simple structure and easy handling. Bearings are increasingly being used in high value-added products such as semiconductors, aviation, and robots in the era of the 4th industrial revolution. Accordingly, there is an increasing demand for bearing grease. The selection of grease is an important factor in the bearing design. Therefore, a study must be conducted on the grease life evaluation to select an appropriate grease according to operating conditions such as a high temperature, high rotational speed, and high load. In this study, we evaluate the life of ball-bearing grease according to various operating conditions, namely, temperature, speed, and load changes. For this, we develop and theoretically verify a grease life test machine for ball bearings. We conduct a life test of grease according to various operating conditions of bearings and predict the grease life with a 10% and 50% failure probability using the Weibull analysis. In addition, we analyze the oxide characteristics of the grease over time using the Fourier transform infrared spectroscopy and the deterioration characteristics of the grease using the carbonyl index.

Establishing optimal gap size for precast beam bridges with a buffer-gap-elastomeric bearings system

  • Farag, Mousa M.N.;Mehanny, Sameh S.F.;Bakhoum, Mourad M.
    • Earthquakes and Structures
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    • v.9 no.1
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    • pp.195-219
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    • 2015
  • A partial (hybrid) seismic isolation scheme for precast girder bridges in the form of a "buffer-gap-elastomeric bearings" system has been endorsed in the literature as an efficient seismic design system. However, no guides exist to detail an optimal gap size for different configurations. A numerical study is established herein for different scenarios according to Euro code seismic requirements in order to develop guidelines for the selection of optimal buffer-gap arrangements for various design cases. Various schemes are hence designed for ductile and limited ductility behavior of the bridge piers for different seismic demand levels. Seven real ground records are selected to perform incremental dynamic analysis of the bridges up to failure. Bridges with typical short and high piers are studied; and different values of initial gaps at piers are also investigated varying from a zero gap (i.e., fully locked) condition up to an initial gap at piers that is three quarters the gap left at abutments. Among the main conclusions is that the as-built initial gaps at piers (and especially large gap sizes that are ${\geq}1/2$ as-built gaps at abutments) do not practically reduce the seismic design demand and do not affect the reserve capacity of the bridge against failure for bridges featuring long piers, especially when these bridges are designed a priori for ductile behavior. To the contrary, the "buffer-gap-elastomeric bearings" system is more effective for the bridge schemes with short piers having a large difference between the stiffness of the bearings and that of their supporting (much stiffer) squat piers, particularly for designs with limited ductility. Such effectiveness is even amplified for the case of larger initial as-built gap sizes at piers.

Optimal Control and Robust Control of Rotating Shaft Using Magnetic Bearings (자기베어링을 이용한 회전축의 최적제어 및 강건제어)

  • Kang, Ho-Shik;Jeong, Namheul;Yoon, Il-Soung;Song, Ohseop
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.12
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    • pp.1330-1337
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    • 2004
  • In this study, the equations of motion of a rigid rotor supported by magnetic bearings are derived via Hamilton's principle, and transformed to a state-space form for control purpose. The optimal motion control of rotor magnetic bearing system based on the LQR(linear quadratic regulator) theory is addressed. New schemes related to the selection of the state weighting matrix Q and the control weighting matrix R involved in the quadratic functional to be minimized are proposed. And the robust control of the system with an LMI(linear matrix inequality) based H$_{\infty}$ theory is dealt with in this paper. Loop shapings of TFM (transfer function matrix) are used to increase the performance of control capability of the system. The control abilities of LQR and H$_{\infty}$ controller are compared by simulation and experimental tests and show that the capability of H$_{\infty}$ controller is superior to that of LQR.