• Title/Summary/Keyword: Bearing selection

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Vibration Optimum Design of Rotor Systems Using Genetic Algorithm (유전 알고리즘을 이용한 회전축계의 진동 최적설계)

  • 최병근;양보석
    • Journal of KSNVE
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    • v.7 no.4
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    • pp.645-653
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    • 1997
  • For high performance rotating machinery, unstable vibrations may occur caused by hydrodynamic forces such as oil film forces, clearance excitation forces generated by the working fluid, and etc. In order to improve the availability one has to take into account the vibrations very accurately. When designing a rotating machinery, the stability behavior and the resonance response can be obtained by calculation of the complex eigenvalues. A suitable modifications of seal and/or bearing design may effectively improve the stability and the response of a rotor system. This paper deals with the optimum length and clearance of seals and bearings to minimize the resonance response(Q factor) and to maximize the logarithmic decrement in the operating speed under the constraints of design variables. Also, for an avoidance of resonance region from the operating speed, an optimization technique has been used to yield the critical speeds as far from the operating speed as possible. The optimization method is used by the genetic algorithm, which is a search algorithm based on the mechanics of natural selection and natural genetics. The results show that the optimum design of seals and bearings can significantly improve the resonance and the stability of the pump rotor system.

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Optimal Control and Robust Control of Rotating Shaft Using Magnetic Bearings (자기베어링을 이용한 회전축의 최적제어 및 강건제어)

  • Kang, Ho-Shik;Jeong, Namheul;Yoon, Il-Soung;Song, Ohseop
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.12
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    • pp.1330-1337
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    • 2004
  • In this study, the equations of motion of a rigid rotor supported by magnetic bearings are derived via Hamilton's principle, and transformed to a state-space form for control purpose. The optimal motion control of rotor magnetic bearing system based on the LQR(linear quadratic regulator) theory is addressed. New schemes related to the selection of the state weighting matrix Q and the control weighting matrix R involved in the quadratic functional to be minimized are proposed. And the robust control of the system with an LMI(linear matrix inequality) based H$_{\infty}$ theory is dealt with in this paper. Loop shapings of TFM (transfer function matrix) are used to increase the performance of control capability of the system. The control abilities of LQR and H$_{\infty}$ controller are compared by simulation and experimental tests and show that the capability of H$_{\infty}$ controller is superior to that of LQR.

The Study on Vibration Isolation of Industrial Turbo-fan (산업용 터보팬의 진동절연에 관한 연구)

  • Park, Ik-Pil;Kim, Dong-Young;Kwon, Yong-Soo;Ahn, Chan-Woo
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.609-615
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    • 2001
  • A turbo-fan is easily exposed to noise and vibration as against other industrial machines and the majority of them is subject to be damaged by vibration. The most usual problem of vibration in a turbo-fan is resonance so the case of being composed of iron sheet structure with low strength like a turbo-fan should be taken seriously. In this paper, FFT(Fast Fourier Transform) and Order tracking method were used to analyze factors of vibration in a turbo-fan and hereby with proper selection of vibration isolator, we wanted to reduce vibration of base. After Order tracking, we knew resonance occurred in rotational frequency 23 Hz(1400 rpm) at the casing and the bearing. After the test of base vibration using vibration isolators, the spring isolator was more effective than the robber isolator in the base vibration and the vibration isolating is more effective in the case that the isolating pad is adhered to the bottom of the isolating spring.

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Experimental Investigation of Porous Bearings Under Different Lubricant and Lubricating Conditions

  • Durak, Ertugrul
    • Journal of Mechanical Science and Technology
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    • v.17 no.9
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    • pp.1276-1286
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    • 2003
  • The performance of porous bearing under different lubricants and lubricating conditions was experimentally investigated in this study. In order to carry out the experiments, a new test rig was designed to determine the tribological properties of based sintered bronze journal bearings that were manufactured by powder metallurgy (P/M) techniques. To determine the effects of lubricating conditions with and without oil supplement (OS) on the tribological characteristics of these bearings under static loading and periodic loadings, some experiments were carried out using different lubricants. In the tests, pure base oil (SAE 20W50), two fully formulated commercial engine oils (SAE20W50) and lubricating oils with commercial additive concentration ratio of 3% were used. The worn surfaces of test bearings were examined using optical microscopy. Experimental results showed that the change in friction coefficient was more stable and in smaller magnitude under static loading than that of periodic loading. In addition, the friction coefficient and the wear rate conducted with base oil resulted in higher values than those of fully formulated oils with and without OS lubricating conditions. The experimental results obtained in this study indicated that the correct selection of lubricant and suitable running conditions were very important on the tribological characteristics of porous bearings.

Development of Condition Monitoring System for Reduction Unit of High-speed Rail (고속열차용 감속기 모니터링 시스템 개발)

  • Lee, Dong-Hyong;Kwon, Seok Jin;Park, Byoung-Su;Cho, Duk-Young;Kim, Jin-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.7
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    • pp.667-672
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    • 2013
  • This paper presents the development of a condition monitoring system that monitors the operating conditions of a reduction unit, such as the bearing temperature, gearbox vibration, and gear oil deterioration, and notifies the operator of potential problems or abnormal conditions. A series of field tests on high-speed rail and conventional lines was performed to identify the characteristics of temperature rise and vibration levels on the reduction unit during operation. The monitoring system was designed based on the proper sensor selection, measurement method, and signal analysis to optimize the interface with the operating system of high-speed trains. Application of this monitoring system to high-speed trains will play an important role in their proper maintenance and safe operation.

Analysis of the Power for a Decanter-Type Centrifuge (II) - Total Power and the Power-Transmission Mechanism - (Decanter형 원심분리기의 동력 계산 (II) - 총동력과 동력전달 기구 -)

  • Suh, Yong-Kweon;Han, Geun-Jo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.7
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    • pp.938-947
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    • 2003
  • In this paper, we derived the formula for estimating the power of the electric motors needed to operate the Decanter-type centrifuge. In the derivation of the formula the sludge-removal torque is to be supplied from the formula derived in the first paper. The intricate nature of the transmission mechanism in the planetary gear trains of the sludge-removal power and torque has been clarified in this second paper. In particular we considered two-motor system, where the main motor drives the machine while the differential-speed control motor plays the role of braking in adjusting the differential speed. Sample calculation for the specific design treated in the first paper showed that the selection criterion for the main motor depends on the lower limit of the differential speed; when the lower limit is set low, it should be selected based on the steadily operating power, while it should be selected based on the starting power when the lower limit is set high. The total power required by both the main motor and the differential-speed control motor increases as the differential speed is decreased. It is suggested that the power loss in the differential-speed control motor could be minimized by attaching an electric generator to it.

A study on change in electric contact resistance of the tin-plated copper connector of automotive sensor due micro-vibration (차량용 주석 도금된 구리 커넥터에서 미세진동에 의한 전기접촉 저항변화에 관한 연구)

  • Yu, Hwan-Sin;Park, Hyung-Bae
    • Journal of Advanced Navigation Technology
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    • v.12 no.6
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    • pp.653-658
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    • 2008
  • The automotive environment is particularly demanding on connector performance, and is characterized by large temperature changes, high humidity and corrosive atmospheres. Fretting is a contact damage process that occurs between two contact surfaces. Fretting corrosion refers to corrosion damage at the asperities of contact surfaces. This damage is induced under load and in the presence of repeated relative surface motion, as induced for example by vibration. This paper critically reviews the works published previously on fretting corrosion of electrical connectors. Various experimental approaches such as testing machines, material selection, testing environments, acceleration testing techniques and preventing methods are addressed. Future research prospects arc suggested.

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A Study on Aseismatic Performance of Base Isolation Systems Using Resilient Friction Pot Bearing (탄성마찰포트받침을 적용한 교량의 내진성능에 관한연구)

  • Oh, Ju;Hyeon, Gi Hwan;Park, Yeon Su;Park, Seong-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.1
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    • pp.127-134
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    • 2008
  • For more districted seismic design and attemped multi-bridge continuity, the existing seismic design is difficulted to treat seismic activity. So, many company applied multi-fixed point and damper or isolator, which is effective for decreasing seismic energy, on period shift, decentralization and damping. But, there is hard to design special bridge with adjusted seismic system because of absence seismic device and insufficient design experience. Therefore, the study on behavior characteristics of designed bridge with various seismic device is performed to utilize the result of this for selection of adequate seismic device.

Selection of Concrete Surface Impregnant through Durability Tests (내구성 실험을 통한 최적 표면침투제의 선정)

  • Kwon, Seung-Jun;Park, Sang-Sun;Lee, Sang-Min;Kim, Jong-Woo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.6
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    • pp.77-86
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    • 2007
  • The repair technique utilizing surface impregnant is widely used due to its simple construction procedures and economical benefit. Surface protection through this reparing technique cannot increase the bearing capacity of concrete members much but increase the durability performance and service life efficiently. In this study, fundamental tests such as water suction and permeation are performed for concrete specimens with several organic/inorgarnic impregnant and suitable impregnant is selected on the basis of the results. Finally, durability tests such as carbonation, freezing and thawing, and chloride attack are carried out for the concrete specimens with selected impregnant and it is experimentally verified that they have good resistance to deteriorations.

Accelerated Life Test and Analysis of Track Drive Unit for an Excavator (주행 구동 유니트의 가속 수명 시험 및 분석)

  • Lee Y.B.;Park J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.2
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    • pp.1-7
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    • 2005
  • For the reliability evaluation of the track drive unit(TDU), firstly, we analyzed the major failure modes through FMEA(failure mode & effects analysis), FTA(failure tree analysis), and 2-stage QFD(quality function deployment), and then quantitatively determined the priority order of test items. The Minitab analysis was also performed for prediction of life distribution and parameters of TDU by use of field failure data collected from 430 excavators for two years. In addition, we converted the fluctuation load in field conditions into the equivalent load, and for evaluation of the accelerated lift by the cumulative fatigues, the equivalent load is again divided into the fluctuation load by reference of test time. And then, by use of the test method in this paper, the acceleration factor(AF) of needle bearing inside planetary gear which is the most weakly designed part of TDU is achieved as 5.3. This paper presents the quantitative selection method of test items for reliability evaluation, the determination method of the accelerated life test time, and the method of non-failure test time based on a few of samples. And, we proved the propriety of the proposed methods by experiments using a TDU for a 30 ton excavator.

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