• Title/Summary/Keyword: Bearing failure

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A Study on the Rolling Bearing Failure Mode of Automotive Transaxle(II) -Tapered Roller Bearing for Differential Unit (자동차 변속기용 구름베어링의 파손현상 고찰(II) - 차동장치용 테이퍼 로울러 베어링)

  • Hyeon, Jun-Su;Park, Tae-Jo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.162-168
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    • 2002
  • This paper shows the failure(wear) phenomena of differential bearings in the transaxle of passenger cars and investigate their characteristics. It was found that the wear mechanism was mild abrasive wear caused by the presence of particles in the gear box. The sides of the outer raceway was more neared than center of it, so it is showed as if the crowning of outer raceway are increased. With close examination of the failed bearing, various countermeasures could be suggested.

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Premature Failure of Deep Grooved Ball Bearing for Automobiles : Part 1 - A Failure Mechanism (자동차용 깊은홈 볼베어링의 조기파손 : 1보 - 파손기구의 규명)

  • Hyun Joons;Park Tae Jo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.388-394
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    • 2003
  • This paper deals with a premature failure mechanism of deep grooved ball bearing for automobiles. A close examination of used bearings revealed that the premature failure could be arose by dents on the ball. Universal testing machine with specially designed tools is used to simulate the practical dents on the ball and test bearings are assembled with dented balls and new hearing components. The endurance test results showed that the dents on the balls were printed on the races and these phenomena come to premature failure.

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Failure mechanism and bearing capacity of inclined skirted footings

  • Rajesh P. Shukla;Ravi S. Jakka
    • Geomechanics and Engineering
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    • v.35 no.1
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    • pp.41-54
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    • 2023
  • The use of a skirt, a vertical projection attached to the footing, is a recently developed method to increase the bearing capacity of soils and reduce foundation settlements. Most of the studies were focused on vertical skirted circular footings resting on clay while neglecting the rigidity and inclination of skirts. This study employs finite element limit analysis to investigate the bearing capacity enhancement of flexible and rigid inclined skirts in cohesionless soils. The results indicate that the bearing capacity initially improves with an increase in the skirt inclination but subsequently decreases for both flexible and rigid skirts. However, the rigid skirt exhibits more apparent optimum skirt inclination and bearing capacity enhancement than the flexible one, owing to differences in their failure mechanisms. Furthermore, the bearing capacity of the inclined skirted foundation increases with the skirt length, footing depth, and internal friction angle of the soil. In the case of rigid skirts, the bearing capacity increases linearly with skirt length, while for flexible skirts, it reaches a stable value at a certain skirt length. The efficiency of the flexible footing reduces as the footing depth and soil internal friction angle increase. Conversely, the efficiency of the rigid skirt decreases only with an increase in the depth of the footing. The paper also presents a detailed analysis of various failure patterns, highlighting the behaviour of inclined skirted footings. Additionally, nonlinear regression equations are provided to quantify and predict the bearing capacity enhancement with the inclined skirts.

Residual bearing capacity of steel-concrete composite beams under fatigue loading

  • Wang, Bing;Liu, Xiaoling;Zhuge, Ping
    • Structural Engineering and Mechanics
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    • v.77 no.4
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    • pp.559-569
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    • 2021
  • This study was conducted to investigate the residual bearing capacity of steel-concrete composite beams under high-cycle fatigue loading through experiments and theoretical analysis. Six test beams with stud connectors were designed and fabricated for static, complete fatigue, and partial fatigue tests. The failure modes and the degradation of several mechanical performance indicators of the composite beams under high-cycle fatigue loading were analyzed. A calculation method for the residual bearing capacity of the composite beams after certain quantities of cyclic loading cycles was established by introducing nonlinear fatigue damage models for concrete, steel beam, and shear connectors beginning with the material residual strength attenuation process. The results show that the failure mode of the composite beams under the given fatigue load appears to be primarily affected by the number of cycles. As the number of fatigue loadings increases, the failure mode transforms from mid-span concrete crushing to stud cutting. The bearing capacity of a 3.0-m span composite beam after two million fatigue cycles is degraded by 30.7% due to premature failure of the stud. The calculated values of the residual bearing capacity method of the composite beam established in this paper agree well with the test values, which indicates that the model is feasibly applicable.

A Study on the Failure Mode of the Rolling Bearing with Defective Balls

  • Hyun, J.S.;Park, T.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.305-306
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    • 2002
  • In this paper, the endurance life of the rolling bearings with defective balls and their failure (flaking) phenomena are presented. It was found that the lives of ball bearings with defective balls were shorter than that of calculated L10 life as well as that of normal bearings in spite of the using standard bearing components. Although the bearings were assembled with defective balls, whereas the other parts were qualified new ones, the main failures were occurred on the inner ring raceways. Moreover, the failures were on the center of the groove curvature and the severity of failure is similar to the order of initial defect depth of the balls. These shows that the defects on the bearings can affect the life of tribologically contacted mating parts.

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Premature Failure of Deep Grooved Ball Bearing for Automobiles : Part 2 - Critical Dent Size (자동차용 깊은홈 볼베어링의 조기파손 : 2보 - 임계압흔의 크기)

  • Hyun Joons;Park Tae Jo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.395-401
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    • 2003
  • In this paper, the dent printing phenomena and critical dent size which lead to premature failure of deep grooved ball bearing for automobiles are presented. The results of newly assembled test bearings showed that the ball dent size strongly affect the bearing life and inner ring raceways were the major failed parts in spite of using the dented balls. The dent printing phenomena are a root cause of premature failure, which was not reported until now. And there exist the critical ball dent size for given rolling bearings and operating conditions. So, the initial condition of tribologically mating parts should be treated as important as the failed body itself.

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FTA(Falut tree Analysis)기법을 이용한 이송용 로울러베어링 고장 진단

  • 배용환;이석희;이형국;최진원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.325-329
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    • 1992
  • The development of automatic production system have required intelligent diagnostic and monitoring function to repair system failure and reduce production loss by the failure. In order to perform accurate functions of intelligent system, inference about total system failure and fault analysis due to each mechanical component failures are required. Also the solution about repair and maintenance can be suggested from these analysis results. Generally, bearing is a essential mechanical component in the machinery. The bearing failure is caused by lubricant system failure, metallurgical defficiency, mechanical condition(vibration overloading misalignment), environmental effect. This study described roller bearing fault train due to stress variation and metallurgical defficiency from lubricant failure by using FTA.

Investigation on the failure type of tower segments under equivalent static wind loads

  • Li, Yue;Xie, Qiang;Yang, Zheng
    • Wind and Structures
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    • v.34 no.2
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    • pp.161-171
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    • 2022
  • This paper presents a failure type assessment curve method to judge the failure type of transmission tower segments. This novel method considers the equivalent static wind load characteristics and the transmission tower members' load-bearing capacities based on numerical simulations. This method can help judge the failure types according to the relative positions between the actual state points and the assessment curves of transmission tower segments. If the extended line of the actual state point intersects with the horizontal part's assessment curve, the segment would lose load-bearing capacity due to the diagonal members' failure. Another scenario occurs when the intersection point is in the oblique part, indicating that the broken main members have caused the tower segment to fail. The proposed method is verified by practical engineering case studies and static tests on the scaled tower segments.

The bearing capacity of square footings on a sand layer overlying clay

  • Uncuoglu, Erdal
    • Geomechanics and Engineering
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    • v.9 no.3
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    • pp.287-311
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    • 2015
  • The ultimate bearing capacity and failure mechanism of square footings resting on a sand layer over clay soil have been investigated numerically by performing a series of three-dimensional non-linear finite element analyses. The parameters investigated are the thickness of upper sand layer, strength of sand, undrained shear strength of lower clay and surcharge effect. The results obtained from finite element analyses were compared with those from previous design methods based on limit equilibrium approach. The results proved that the parameters investigated had considerable effect on the ultimate bearing capacity and failure mechanism occurring. It was also shown that the thickness of upper sand layer, the undrained shear strength of lower clay and the strength of sand are the most important parameters affecting the type of failure will occur. The value of the ultimate bearing capacity could be significantly different depending on the limit equilibrium method used.