• Title/Summary/Keyword: Bearing error

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Vibration Analysis of wind turbine gearbox with frequency response analysis (주파수 응답해석을 통한 풍력발전기용 기어박스의 동특성해석)

  • Park, Hyunyong;Park, Junghun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.178.2-178.2
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    • 2010
  • The wind turbine gearbox is important rotating part to transmit torque from turbine blade to generator. Generally, gear shaft which rotates causes vibration by influence of stiffness and mass with gear shaft. Root cause of this vibration source is well known to gear transmission error that is decided from gear tooth property. Transmission error excites a gear, and makes excitation force that is vibrated shaft. This vibration of shaft is transmitted to gearbox housing through gearbox bearing. If the resonance about which the natural frequency of the gearbox accords with shaft exciting frequency occurs, a wind turbine can lead to failure. The gearbox for wind turbine should be considered influence of vibration as well as the fatigue life and its performance by such reason. The cause to vibration should be closely examined to reduce influence of such vibration. In this paper, the cause of the vibration which occurs by a gearbox is closely examined and the method which can reduce the vibration which occurred is shown. It is compared with vibration test outcome of a 3MW gearbox for verification of the method shown by this paper.

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Experimental Verification on a Motion Error Analysis Method of Hydrostatic Bearing Tables Using a Transfer Function

  • Park, Chun-Hong;Oh, Yoon-Jin;Lee, Chan-Hong;Joon hee Hong
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.2
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    • pp.57-63
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    • 2003
  • A new method using a transfer function was proposed in the previous paper for analyzing motion errors of hydrostatic tables. The calculated motion errors by the new method, named as the transfer (unction method (TFM), were compared with the results by the conventional multi pad method, and the validity of the proposed method was theoretically verified. In this paper, the relationship between rail form error and motion errors of a hydrostatic table is examined theoretically in order to comprehand so-called 'the averaging effect of an oil film', and the characteristics of the motion errors in a hydrostatic table is tested. The tested hydrostatic table has three single-side pads in the vertical direction and three pairs of double-sides pads in the horizontal direction. The motion errors are tested for three rails which have different form errors. The experimental results are compared with the theoretical results calculated by the TFM, and both results show good agreement. From the results, it is shown that the TFM is very effective to analyze the motion errors of hydrostatic tables.

Corrective Machining Algorithm for Improving the Motion Accuracy of Hydrostatic Bearing Tables

  • Park, Chun-Hong;Lee, Chan-Hong;Lee, Husang
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.2
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    • pp.60-67
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    • 2004
  • For improving the motion accuracy of hydrostatic tables, a corrective machining algorithm is proposed in this paper. The algorithm consists of three main processes. The reverse analysis is performed firstly to estimate the rail profile from the measured linear and angular motion error, in the algorithm. For the next step, the corrective machining information is obtained based upon the estimated rail pronto. Finally, the motion errors on the correctively machined rail are analyzed by using the motion error analysis method. These processes are iterated until the analyzed motion errors are satisfactory within the target accuracy. In order to verify the validity of the algorithm theoretically, the motion errors calculated by the estimated rail after the corrective machining process, are compared with those by the true rail which is previously assumed as the initially measured value. The motion errors calculated using the estimated rail show good agreement with the assumed values, and it is shown that the algorithm is effective in acquiring the corrective machining information to improve the accuracy of hydrostatic tables.

Calculation method for settlement of micropile installed in rock layers through field tests

  • Hwang, TaeHyun;Cho, JungMin;Lee, YeongSaeng
    • Geomechanics and Engineering
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    • v.31 no.2
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    • pp.197-208
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    • 2022
  • Micropiles consisting of steel bars and grouts are commonly used in underpinning methods to reinforce supports or to suppress the subsidence of existing structures. Recently, applications in the field of geotechnical engineering have expanded. Despite the increasing use of micropiles are used, the PHC or steel pile formula is still applied for the settlement amount of micropiles. Compared with field test results, the amount of micropile subsidence obtained from the existing method may result in a very large error in the displacement of the micropile. Therefore, it is difficult to utilize micropiles effectively. Hence, to solve this problem, this study evaluated the behaviors and support characteristics of micropiles through field compression and tensile tests, and proposed a method for predicting the amounts of their subsidence. To confirm the appropriateness of the proposed method, field test results and the results obtained using the proposed method were compared. It was found that the settlement amounts of the micropiles as predicted through the existing method were significantly overestimated (error ≈ 50-80%) relative to the field test results, whereas the settlement errors of the piles predicted through the proposed method decreased (error ≈6-32%). Thus, it is possible to reduce the previously overestimated amount of settlement, and the modified method of this study allows more efficient design than the conventional method.

Strength prediction of corrosion reinforced concrete columns strengthened with concrete filled steel tube under axial compression

  • Liang, Hongjun;Jiang, Yanju;Lu, Yiyan;Hu, Jiyue
    • Steel and Composite Structures
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    • v.37 no.4
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    • pp.481-492
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    • 2020
  • Twenty-two corrosion-damaged columns were simulated through accelerated steel corrosion tests. Eight specimens were directly tested to failure under axial load, and the remaining specimens were tested after concrete-filled steel tube (CFST) strengthening. This study aimed to investigate the damage of RC columns after corrosion and their restoration and enhancement after strengthening. The research parameters included different corrosion degrees of RC columns, diameter-to-thickness ratio of steel tube and the strengthening concrete strength. Experimental results showed that CFST strengthening method could change the failure mode of corrosion-damaged RC columns from brittleness to ductility. In addition to the bearing capacity provided by the strengthening materials, it can also provide an extra 26.7% amplification because of the effective confinement provided by steel tubes. The influence of corrosion on reinforcement and concrete was quantitatively analysed and considered in the design formula. The proposed formula accurately predicted the bearing capacity of the strengthened columns with a maximum error of only 7.68%.

Development and Evaluation of Ultra-precision Desktop NC Turning Machine (초정밀 데스크탑 마이크로 NC 선반 개발 및 성능평가)

  • Ro, Seung-Kook;Park, Jong-Kweon;Park, Hyun-Duk;Kim, Yang-Keun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.747-754
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    • 2013
  • This study introduces a recently designed desktop-sized NC turning system and its components. This machine is designed for the ultra-precise turning of parts with a diameter of 0.5-20 mm with minimum space usage for the machine. This study aims to achieve submicron-level accuracy of movements and good rigidity of the machine for precision machining using the desktop-sized machine. The components such as the main machine structure, air bearing servo spindle, and XZ stage with needle roller guides are designed, and the designed machine is built with a PC-based CNC controller. Its static and dynamic stiffness performances and positioning resolutions are tested. Through machining tests with single-crystal diamond tools, a form error less than $0.8{\mu}m$ and surface roughness (Ra) of $0.03{\mu}m$ for workpieces are obtained.

Development of Diagnostic Expert Systems for A Rotor System (로터시스템의 이상진단시스템에 대한 연구)

  • Kim, Sung-Chul;Kim, Sang-Pyo;Kim, Young-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.27 no.1
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    • pp.61-68
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    • 2001
  • A rotor system is composed of a rotating shaft with supporting bearings. The rotor system is widely used in every rotating machinery such as the turbine generator and the high precision machine tools. A negligible error or malfunction in the rotor, however, can cause a catastrophic failure in the system then result in the environmental and economic disasters. A diagnosis of the rotor system is important in preventing these kinds of failures and disasters. Up to now, many researchers have devoted in the development of diagnosing tools for the system. The basic principles behind the tools are to retrieve the data through the sensors for a specific state of the system and then to identify the specific state through the heuristic methods such as neural network, fuzzy logic, and decision matrix. The proper usage of the heuristic methods will enhance the performance of the diagnostic procedure when together used with the statistical signal processing. In this paper, the methodologies in using the above 3 heuristic methods for the diagnostics of the rotor system are established and also tested and validated for the data retrieved from the rolling element bearing and journal bearing supported system.

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Strength evaluation of air cured, cement treated peat with blast furnace slag

  • Kalantari, Behzad
    • Geomechanics and Engineering
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    • v.3 no.3
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    • pp.207-218
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    • 2011
  • This article describes laboratory research done on strength evaluations for stabilized samples made of tropical fibrous peat. The stabilizing agents used were ordinary Portland cement (OPC) as binding agent and blast furnace slag (BFS) as additive. Stabilized samples were tested for their strength through unconfined compressive strength (UCS) and California bearing ratio (CBR). Different dosage rates of OPC and BFS were used in trial and error experiments for the most effective combination for stabilized peat samples that were at their natural moisture content. Stabilized trial samples were air cured for 90 days. After detecting the most effective dosage rate in the trial samples, their values were used to prepare CBR samples at their optimum moisture content (OMC). CBR samples were then air cured from 1 to 90 days and tested under un-soaked and soaked conditions. The most effective dosage rate for the stabilized peat samples was found to be close to when 75% for OPC and 25% of BFS per total weight of OPC, and BFS. As an example, if 11.25% OPC, and 3.75% BFS are mixed with peat and compacted at their OMC and air cured for 90 days, stabilized peat will have an increase in CBR of 0.8% to 45 % for un-soaked and 20% for soaked conditions.

Finite Element Analysis on the Motion Accuracy of Hydrostatic Table ($2^{nd}$. Analysis and Experimental Verification on Double Sides Table) (FEM을 이용한 유정압테이블의 운동정밀도 해석 (2. 양면지지형 테이블의 해석 및 실험적 검증))

  • Park, Chun-Hong;Lee, Hu-Sang;Kim, Tae-Hyoung;Kim, Min-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.65-70
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    • 2002
  • An analysis method for calculating motion accuarcy of double sides hydrostatic table is proposed in this paper. In this method, profiles of each rails are assumed as periodic function, therefore it is represented as the sum of spacial frequencies. Bearing clearance at any position rail is depended on the variation of linear, angular motion error of table and the form errors of both sides of a rail. Finite element method is applied to calculate pressure distributions in bearing clearance. In order to simplify the analyzing process, double sides table model is converted into equivalent single side table model. Results calculated by the proposed modeling method agree well with the results directly caculated by double sides modeling method, and also agree well with experimental results. From the theoretical and experimental analysis, it is verified that the proposed analysis method is very effective to analyze the motion accuracy of double sides hydrostatic table.

Prediction on Ultimate Vertical and Horizontal Bearing Capacity of Steel Pipe Piles by Means of PAR (PAR에 의한 강관 말뚝의 극한 수직 및 수평 지지력 예측)

  • 최용규
    • Geotechnical Engineering
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    • v.13 no.4
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    • pp.13-24
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    • 1997
  • A predicting method for ultimate vertical and horizontal bearing capacity by means of PAR(Pile Analysis Routines) was suggested. Based on the static pile load test data, case studies by means of PAR were performed. Ultimate pile capacity predicted by PAR was within 15% error range of that determined by stairs pile load tests. Also, the results of static pile load test, statnamic tests and PDA data performed on pipe piles were compared and, by using PAR, ultimate pile capacity was determined. Distributions of atrial pile load could be predicted and load transfer analysis could be done approximately by those distributions.

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