• Title/Summary/Keyword: Bearing Rating Life

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Analytical Prediction of Bearing Life and Load Distribution for Plugin HEV (플러그인 HEV용 베어링 수명 및 응력분포의 분석예측)

  • Zhang, Qi;Kang, Jae-Hwa;Yun, Gi-Baek;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.25-30
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    • 2012
  • The transportation is almost dependent on a single fuel petroleum with transportation energy dilemma. Hybrid Electric Vehicle(HEV) technology holds more advantages on efficiency improvements for petroleum consumption at the transportation. And bearing is recognized as the important component of gearbox. Gearboxes for HEV transmission have been ensured the highest reliability over some years in withstanding high dynamic loads. At the same time, the demands of lightweight design and cost minimization are required by thought-out design, high-quality material, superior production quality and maintenance. In order to design a reliable and lightweight gearbox, it is necessary to analyze bearing rating life methods between standard and different bearing companies with calculation methods for modification factors. In this paper, the influence of life time of bearings will be pointed out. Bearing contact stress and load stress distribution of HEV gearbox are obtained and compared with Romaxdesigner and BearinX. And the unequal wear of the left bearing for the gearbox intermediate shaft is investigated between simulation and test.

Stress & Life Evaluation of Cylindrical Roller Bearing for Aircraft Gearbox according to Roller Profile Shape (롤러 프로파일에 따른 항공용 기어박스 원통 롤러 베어링의 응력 및 수명 평가)

  • Jae-Hyun, Kim;Hyun-Woo, Han;Dongu, Im;Jung-Ho, Park;Su-Chul, Kim;Young-Jun, Park
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.35-44
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    • 2022
  • This study aims to evaluate the stress and life of cylindrical roller bearings used in aircraft gearboxes, and to select a roller profile that minimises the contact stress between bearing rollers and raceways. The mounting clearance of four points contact ball bearing was determined, so that cylindrical roller bearings support all radial loads, and the bearing mounting position was determined to maximise the bearing lives. In addition, the static safety factor and dynamic life of bearing were predicted according to ISO 76 & ISO/TS 16281 using the load spectrum determined based on the operating load cases of aircraft gearboxes. Furthermore, the optimal roller profile was selected by analysing the contact stress according to the roller profile shape, and the safety of each roller was evaluated. The results stated that the required safety factor and lifetime were satisfied, and Johns Gohar roller profile was optimal.

Efficiency Improvement of Transfer Drive Gear Bearings for an Automotive Automatic Transmission (승용차 자동변속기용 트랜스퍼 드라이브 기어 베어링의 효율개선 방법에 관한 연구)

  • Lee, In Wook;Han, Sung Gil;Gwak, Beom-Seop;Lee, Ho Sung;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.40-46
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    • 2021
  • An automatic transmission of automobiles enables comfortable driving experience with lower transmission shifting jerks. However, the assembly structure is more complicated and requires additional components with lower efficiency than the manual transmission system. Extensive research has been conducted to improve the overall transmission efficiency by optimizing each component of the automatic transmission assembly. This study focuses on enhancing the friction torque of double angular contact ball bearings used in automatic transmission. The friction torque of the bearing varies with the operating conditions such as the operational load and rotating speed. Since reducing the friction torque of the bearing tends to deteriorate the durability of the bearing, it is necessary to design the bearing having a minimum required friction torque by determining the durability life of an automatic transmission assembly, In this study, the theoretical life and friction torque of conventional and newly-developed bearings are calculated. The difference in the friction torque between the new and existing bearings are also evaluated.