• Title/Summary/Keyword: Bearing Life

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A Study on Synthesis and Characteristics of the Optimum Urea Type Greaes for Rolling Bearings (구름베어링용 우레아계 최적 그리이스의 합성과 특성평가)

  • Han, Jong-Dae;Kim, Sang-Keun;Kim, Byung-Kwan
    • Tribology and Lubricants
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    • v.22 no.5
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    • pp.269-275
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    • 2006
  • Rolling bearings are classified one of the most important machine elements. The various function of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required to improve bearing lubrication. Three urea/ether oil greases with different composition were synthesized to compare the performance of these greases. The typical grease physical properties were investigated, and life test of these greases was conducted by FE-9 grease life tester. The grease with higher content of the thickener showed higher performance. After these preliminary test, twelve greases were synthesized and evaluated the performance of dropping point and OIT value. And optimized conditions for grease synthesis were selected by SSRED (Six Sigma Robust Engineering Design) using dropping point and OIT value respectively. The optimized grease using OIT value showed longer grease life than that using dropping point. Two greases were synthesized following the optimum synthesis conditions by means of OIT value. Then grease life and other properties of these greases were investigated. These two greasaes showed longer grease life than typical urea/ether oil grease.

A Study on Characteristics of the Optimum Urea Type Grease for Rolling Bearings (최적합 구름 베어링용 Urea계 그리이스의 특성평가 연구)

  • Kim Sangkeun;Park Changnam;Han Jongdae
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.123-129
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    • 2004
  • Rolling bearings are assorted one of the most important machine elements. The various functions of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required to improve rolling bearing lubrication. The two conditions for optimum grease synthesis were selected by SSRED (Six Sigma Robust Engineering Design) program by using dropping points and OIT values respectively. And the optimized two urea/ether oil greases were synthesized to compare the performance. The typical physical properties of grease were investigated. And life test of these greases was conducted by rolling bearing grease life tester The characteristics of the greases before and after life test were investigated using FTIR, microscope, SEM, TG/DSC, OIT and TAN meter The optimized two greases showed longer life time than typical urea/ether oil grease. The optimized grease by means of OIT value showed higher performance such as long life time. low TAN value and high oil bleeding amount in comparison with the optimized grease using dropping point.

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A Study on Characteristics of the Optimum Urea Ope Grease for Rolling Bearings (최적합 구름 베어링용 Urea계 그리이스의 특성평가 연구)

  • Han Jongdae;Kim Sangkeun;Park Changnam
    • Tribology and Lubricants
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    • v.21 no.1
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    • pp.21-26
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    • 2005
  • Rolling bearings are assorted one of the most important machine elements. The various functions of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required to improve rolling bearing lubrication. The two conditions for optimum grease synthesis were selected by SSRED (Six Sigma Robust Engineering Design) program by using dropping points and OIT values respectively. And the optimized two urea/ether oil greases were synthesized to compare the performance. The typical physical properties of grease were investigated. And life test of these greases was conducted by rolling bearing grease life tester. The characteristics of the greases before and after life test were investigated using FTIR, microscope, SEM, TG/DSC, OIT and TAN meter. The optimized two greases showed longer life time than typical urea/ether oil grease. The optimized grease by means of OIT value showed higher performance such as long life time, low TAN value and high oil bleeding amount in comparison with the optimized grease using dropping point.

A Study on Synthesis and Characteristics of The Optimum Rolling Bearing Greases (최적 베어링 윤활 그리이스의 합성과 특성연구)

  • Kim Sang-Keun;Park Chang-Nam;Han Jong-Dae;Son Gwan-Su
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.129-138
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    • 2003
  • Rolling bearings are classified one of the most important machine elements. The various function of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required in improve bearing lubrication. Three urea/ether oil greases with identical composition were synthesized to compare the performance of these greases according to the thickener content of grease. The typical grease physical properties were investigated. And life test of these greases was conducted by FE-9 grease life tester. The characteristics of the greases before and after life test were investigated using FT-IR, microscope, OIT and TAN meter. Large differences in the grease performance depending on the content of the thickener were observed. The grease with higher content of the hickener showed higher performance such as long life time and low TAN value. After preliminary test, twelve greases were synthesized and evaluated the performance of dropping point and OIT, then optimized two greases were selected by SSRED (Six Sigma Robust Engineering Design) using dropping point and OIT data. Characteristics of the optimized two greases were on the same level with estimated value. The optimized grease by means of OIT value showed longer grease life in comparison with optimized grease by dropping point. However two greases showed higher performance than typical urea/ether oil.

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축방향 하중을 받는 앵귤러 콘택트 볼베오링의 수명특성에 관한 실험적 연구

  • Hwang, Pyung;Kwon, Sung-In
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.05a
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    • pp.53-59
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    • 1996
  • The new trends in main spindle design of Machining Center are focused on high-speed, high-precision and high-stiffness. As a main spindle bearing, the angular-contact ball bearing is well used. A rolling bearing is usually only a small part of a larger mechanical system, but its performance can have a great influence on the functioning of the whole machine. This work is about fatigue life tester design and monitoring of defected rolling-element bearings. The major work is done via experiments and the vibration signal is analysised by means of frequency spectrum technique. By analyzing the frequency spectrum, it is possible to view the condition of the bearings.

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Study on Effective Case Depth for Case Hardened Rolling Bearings (탄소 표면경화처리 구름베어링의 유효 경화 깊이에 대한 고찰)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.32 no.1
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    • pp.18-23
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    • 2016
  • The effective case depth for case-hardened rolling bearing has been discussed. For this purpose, rolling contact fatigue tests for ball bearings built with inner race of various hardness values were conducted until L10 calculating rating life using a bearing life test machine under radial loading. Then, the distribution of residual stress below the inner raceway, which depended on the hardness value, was measured by X-ray diffraction. As a result, the linear relationship was established between the hardness value of the inner race and the theoretical shear stress evaluated at the depth where the residual stress disappeared below the inner raceway. Based on the relationship, it could be found that the factor of safety in bearing manufacturer’s rules for the effective case depth of case hardened rolling bearings was set higher. However, it could be also found that the hardness values at the depth where the maximum shearing stress acted below the raceway surface in a tapered roller bearing hardened by the carburizing process, were not sufficient for preventing plastic deformation under the basic dynamic load rating. Consequently, further efforts were still required to reduce or to disperse the contact load on the material design of a rolling bearing in order to prolong its life.

Partial-EHL Analysis of Wheel Bearing for a Vehicle (자동차용 휠 베어링의 부분탄성유체윤활 해석)

  • Kim Dong-Won;Lee Sang-Don;Cho Yong-Joo
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.289-295
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    • 2005
  • Most machine element, such as gears and bearings, are operated in the mixed lubrication region. Contact between two asperities has an effect on machine life by increasing local pressure. To estimate fatigue life exactly, asperity contact should be considered as a factor of fatigue life because this happening produce friction, abrasion and make flash temperature. In this paper, asperity contact is considered as a result of film breakdown when lubricant pressure is not enough to separate two asperities. Contact pressure is calculated to asperity overlap region and added to lubricant pressure. For this model, numerical procedure is introduced and the result on surface roughness and velocity for wheel bearing is presented. Results of EHL analysis for wheel bearing show that asperity contact is occurred at the edge ofEHL conjunction where has a insufficient lubricant pressure to separate two surface.

Anti-wear performance and life evaluation of wheel bearing type greases

  • Kim Jung-Young;Chung Keun-Wo;Kim Young-Wun;Jo Won-Oh
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.111-116
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    • 2004
  • Li-complex and urea type greases (each 10 species) which were furnished by Chang-Am LS, analyzed anti-wear performance into fretting wear tester & four-bail wear tester. from the results of fretting wear test, the wear volume of Li-complex greases are $4.6\~8.9mg\;and\;8.3\~14.4mg$ with the test of urea greases. The anti-wear performance for 4-ball wear test of greases produced results around 0.5mm at the value of WSD. The grease life performance were evaluated by SKF-ROF Grease Tester and wheel bearing life tester. From the results of SKF-ROF tester, the life performance evaluated by whole working time produced results $50\~300hr$ with the Li-complex greases and 100-1000hr with the urea greases. That is to say, in spite of severe condition at the higher of $10^{\circ}C$ reaction temp, the life performance with Urea type greases are much superior to Li-complex type greases. Prior to wheel bearing life tester, the grease selected performance evaluation(=anti-wear test) are tested by wheel bearing tester. In this results, we can confirm results those are similar with SKF-ROF tester. In this study, we can draw two major conclusions, one is that Li-complex greases are superior to urea greases with anti-wear properties and the other is that urea greases are much superior to Li-complex greases with life performance.

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A Study on the Calculation Method of the Elastomeric Bearing Life Cycle Inventory (LCI) Database to Improve Reliability of Evaluation of Environmental Load of Bridges (교량의 환경부하평가 신뢰성 향상을 위한 교량용 탄성받침 전과정목록 산정방법에 관한 연구)

  • Wie, Deahyung;Kim, Youngchun;Kwak, Inho;Hwang, Yongwoo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.37 no.4
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    • pp.681-691
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    • 2017
  • In this research, life cycle inventory database (LCI DB) was developed for elastomeric bearing employing life cycle assessment (LCA) methodology additionally the reliability improvement rate in the evaluation of the environmental load of the bridge was analyzed. As are result of impact assessment by 6 major impact categories, production of elastomeric bearing puts on environmental impact in the order of resource depletion, global warming, photochemical oxidant creation. and among a wide variety of input, steel plates contributes in most of the impact categories. As a result of applying the elastomeric bearing LCI database constructed in this study, the environmental loads increased by 0.53% on average, and the cut-off based on the cost of input materials increased by 11.36%. It is anticipated that it will be possible to improve the credibility and to provide data based on current production technology, such as estimating GHG emissions and evaluating environmental load, by constructing elastomeric bearing LCI DB.

A COMPOSITE FRAME CONCEPT FOR THE LONG LIFE OF APARTMENT BUILDINGS

  • Sungho Lee;Sunkuk Kim
    • International conference on construction engineering and project management
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    • 2011.02a
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    • pp.111-116
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    • 2011
  • Consumers demand an increasing variety of requirements for the residential space as the quality of life improves. However, many apartment buildings with the bearing wall structure cannot meet such demands in Korea. A lot of construction resources are squandered and wastes are created as this type of residential buildings is reconstructed. The life of apartment buildings needs to be extended on the basis of easy remodeling of internal space in order to overcome the limits of the bearing wall structure. This research project aims to propose the Rahmen composite frame concept for the long life of apartment buildings. The Rahmen composite frame is expected to have better structural performance, constructability and economic feasibility than the bearing wall structure.

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