• Title/Summary/Keyword: Bearing Design

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Lubrication Analysis of Dynamically-Loaded Crosshead Bearing for Marine Engine (동하중을 받는 박용엔진 크로스헤드 베어링의 윤활해석)

  • 김정훈;김창희;이성우;이득우
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.46-51
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    • 1997
  • Crosshead bearings in two-stroke marine diesel engines are operated under severe conditions of lubrication because the load on the bearing is unidirectional and the sliding speed is very low and oscillatory. In this paper, the motion of journal in a bearing is investigated using the lubrication theory. Several locus paths are presented to show the effects of oil groove size, bearing clearance and oil inlet pressure. It is found that the minimum film thickness is affected by the oil groove and bearing clearance, and the oil groove is an important design factor.

Development of Design Method of Disconnected Piled Raft Foundation System (기초분리말뚝 공법의 설계기법 개발)

  • Choi, Jung-In;Min, Ki-Hoon;Kim, Sung-Ho;Kwon, Oh-Sung;Kim, Myoung-Mo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.691-699
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    • 2008
  • In the design of a foundation, settlement of the foundation may exceed allowable design criteria even with a competent bearing stratum. In such a case, a piled-raft foundation system may be adopted using piles as settlement reducing component. In this paper, Disconnected Piled Raft Foundation (DPRF) system, which installs disconnected piles underneath the raft and uses the piles as ground reinforcements, is studied as a cost effective design method against the classical piled-raft foundation system. To this end, large size loading tests were carried out on weathered ground changing area replacement ratio and length of piles. The results indicated that the settlement of the reinforced ground was reduced by 34~87% and the allowable bearing pressure increased by 70% on average from those of the unreinforced original ground, respectively. The correlating formula between the area replacement ratio and the load bearing ratio of piles were derived from the test results and numerical analysis. From the correlation, a design method determining the size and the quantity of the disconnected piles to enhance the bearing capacity of original ground to the desired value was proposed based on one inch settlement criteria.

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The Bending and the Bearing Capacity of Bonding Method of Steel Piles into Pile Caps (강관말뚝 두부보강 방법의 휨내력 및 압축내력 특성)

  • 오성남;유제남;홍성영
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.03a
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    • pp.389-396
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    • 2002
  • Engineers should be careful in the design of bonding piles into pile caps because they are weak points in the pile foundation. Therefore in this study, the mechanism of bonding piles into pile caps was explained, and the design method of the composite bonding method was proposed. And the proposed design method was verified in comparison with the result of the full scale test. Also, the characteristic for the bearing capacity and the mechanism of compressive load of bonding method were analyzed.

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Bearing resistance design of stainless steel bolted connections at ambient and elevated temperatures

  • Cai, Yancheng;Young, Ben
    • Steel and Composite Structures
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    • v.29 no.2
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    • pp.273-286
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    • 2018
  • In recent years, significant progress has been made in developing design rules for stainless steel members, while the investigation on bolted connections is relatively limited, in particular at elevated temperatures. In this paper, experimental and numerical investigations on stainless steel bolted connections at ambient and elevated temperatures from the literature were reviewed. Firstly, the research program that focused on structural behavior of cold-formed stainless steel (CFSS) bolted connections at elevated temperatures carried out by the authors were summarized. Over 400 CFSS single shear and double shear bolted connection specimens were tested. The tests were conducted in the temperature ranged from 22 to $950^{\circ}C$ using both steady state and transient state test methods. It is shown that the connection strengths decrease as the temperature increases in the similar manner for the steady state test results and the transient state test results. Generally, the deterioration of the connection strengths showed a similar tendency of reduction to those of the material properties for the same type of stainless steel regardless of different connection types and different configurations. It is also found that the austenitic stainless steel EN 1.4571 generally has better resistance than the stainless steel EN 1.4301 and EN 1.4162 for bolted connections at elevated temperatures. Secondly, extensive parametric studies that included 450 specimens were performed using the verified finite element models. Based on both the experimental and numerical results, bearing factors are proposed for bearing resistances of CFSS single shear and double shear bolted connections that subjected to bearing failure in the temperature ranged from 22 to $950^{\circ}C$. The bearing resistances of bolted connections obtained from the tests and numerical analyses were compared with the nominal strengths calculated from the current international stainless steel specifications, and also compared with the predicted strengths calculated using the proposed design equations. It is shown that the proposed design equations are generally more accurate and reliable than the current design rules in predicting the bearing resistances of CFSS (EN 1.4301, EN 1.4571 and EN 1.4162) bolted connections at elevated temperatures. Lastly, the proposed design rules were further assessed by the available 58 results of stainless steel bolted connections subjected to bearing failure in the literature. It is found that the proposed design rules are also applicable to the bearing resistance design of other stainless steel grades, including austenitic stainless steel (EN 1.4306), ferritic stainless steel (EN 1.4016) and duplex stainless steel (EN 1.4462).

Study on the Prevention of Pad Fluttering with the Variation of Preload in a Tilting Pad Journal Bearing (예압 변경을 통한 틸팅패드 저널베어링의 패드 Fluttering 방지에 관한 연구)

  • 박철현;김재실;하현천;양승헌
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.4
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    • pp.344-351
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    • 2004
  • Tilling pad journal bearings have been widely used to support the rotors of the high rotating machinery such as steam and gas turbines owing to their inherent dynamic stability characteristics. However, serious bearing problems such as fatigue damage in the upper unloaded pad, the break of locking pins and the wear of pinholes etc. by pad fluttering are frequently taken place in the actual steam turbines. The purpose of this paper is to investigate the mechanism of pad fluttering and to suggest the useful design guideline(application of preload, m) for the purpose of preventing bearing problems by pad fluttering in a tilting pad journal bearing. It is estimated that upper pad is easy to flutter because the film shape of the upper pad is diverged by moment acting on pivot point. This paper suggests that effective preload range(m $\geq$ 0.5) in order to be statically loaded pad under all operating conditions. Also, design modified bearing is suggested for the adjustment in actual steam turbines. And bearing and rotor dynamic analysis are performed to identify bearing characteristics and to verify the reliability of rotor-bearing system.

Development of Anti-fluttering Tilting Pad Journal Bearing with the Shape Modification of Upper Pad (상부패드의 형상 변경을 통한 'Anti-fluttering 틸팅패드 저널베어링' 개발)

  • Yang Seong-Heon;Nah Un-Hak;Park Heui-Joo;Kim Chae-Sil
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.796-805
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    • 2005
  • The tilting pad journal bearings have been widely used to support high pressure/high rotating turbine rotors owing to their inherent dynamic stability characteristics. However, fatigue damages in the upper unloaded pads and the break of locking pins etc. by pad fluttering are continuously taken place in the actual steam turbines. The purpose of this paper is to develop a new bearing model that can prevent bearing problems effectively by pad fluttering in a tilting pad journal bearing. A new bearing model which has a wedged groove is suggested from the studies of fluttering mechanism performed by previously research works. The fluttering characteristics of the upper unloaded pad are studied experimentally in order to verify the reliability of a new bearing model. It can be known that the phenomenon of pad fluttering nearly does not occurred in the new bearing model under the various experimental conditions. And it is observed that any kinds of bearing failures by pad fluttering does not detect in the application of acture steam turbines.

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The Friction Characteristics on the Loosening of Bolted Joints (볼트 결합부 풀림에 관한 마찰 특성)

  • Park, Tae-Won;Shin, Gwi-Su;Jiang, Yanyao
    • Journal of the Korean Society of Safety
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    • v.19 no.1
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    • pp.12-17
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    • 2004
  • By using an experimental approach recently developed to determine the torque-tension relationship for bearing frictional characteristics of several typical bolted joints were studied. The experimental approach allows the direct determination of the bearing friction between the nut and its bearing surface. Detailed friction studies were made on the influences of the size and shape of the hole, the use of a slot in a bolted joint, contact area and position, and other factors such as turning speed, coating, and the use of wax on the bearing surface. The contact area and position of the washer have a marginal effect on the bearing friction. The organic coating on the nuts reduces the bearing friction significantly. Nuts with organic coating over a washer with zinc finish provide the smallest and the most consistent bearing friction. The results from the experimental investigation will be helpful for the better design of bolted joints bearing friction. The results from the experimental investigation Will be helpful for the better design of bolted joints.

A Study on the Optimum Clearance Selection of Fuel Pump Journal Bearing with Elasto-hydrodynamic Lubrication Analysis (탄성유체윤활해석에 의한 연료 펌프 저널베어링 최적간극 선정 연구)

  • An, Sung Chan;Lee, Sang Don;Son, Jung Ho;Cho, Yong Joo
    • Tribology and Lubricants
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    • v.33 no.1
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    • pp.23-30
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    • 2017
  • The electric controlled marine diesel engine has fuel pump generating the high pressurized fuel for fuel injection to combustion chamber via a common rail. Fuel pump consists of a cam-roller system. Journal bearing installed between a roller and a cam-roller pin is subjected to fluctuating heavy and instant loads by cam lift. First, Kinematic analysis is carried out to predict bearing loads during one cycle acting on the journal bearing. Second, flexible multi-body dynamic analysis and transient elasto-hydrodynamic(EHD) lubrication analysis for journal bearing considering elastic deformation of cam-roller pin, roller and bearing are conducted using AVL EXCITE/PU software to predict lubrication performance. The clearance ratio and journal groove shape providing lubrication oil are important parameter in bearing design having good performance and can be changed easier than other design parameters such as diameter, width, oil supply pressure and bearing material grade. Generally, journal bearing performance is represented by the minimum oil film thickness(MOFT) and peak oil film pressure(POFP). As well as the traditional design parameters(MOFT, POFP), in this study, temperature rise of lubrication oil is also evaluated through the side leakage flow of supplied oil. By the evaluating MOFT, POFP and temperature rise, the optimum bearing clearance ratio is decided.

Optimal design of a Linear Active Magnetic Bearing using Halbach magnet array for Magnetic levitation (자기부상용 Halbach 자석 배열을 이용한 선형 능동자기 베어링의 최적설계)

  • Lee, Hakjun;Ahn, Dahoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.1
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    • pp.792-800
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    • 2021
  • This paper presents a new structure for a linear active magnetic bearing using a Halbach magnet array. The proposed magnetic bearing consisted of a Halbach magnet array, center magnet, and single coil. The proposed linear active magnetic bearing has a high dynamic force compared to the previous study. The high dynamic force could be obtained by varying the thickness of a horizontally magnetized magnet. The new structure of Halbach linear active magnetic bearing has a high dynamic force. Therefore, the proposed linear active magnetic bearing increased the bandwidth of the system. Magnetic modeling and optimal design of the new structure of the Halbach linear active magnetic bearing were performed. The optimal design was executed on the geometric parameters of the proposed linear active magnetic bearing using Sequential Quadratic Programming. The proposed linear active magnetic bearing had a static force of 45.06 N and a Lorentz force constant of 19.54 N/A, which is higher than previous research.

Estimation of Bearing Capacity of SIP Pile Installed by Improved Criteria (개선된 기준으로 시공된 SIP 말뚝의 지지력 평가에 관한 연구)

  • Park, Jong-Bae;Kim, Jung-Soo;Lim, Hae-Sik
    • Journal of the Korean GEO-environmental Society
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    • v.5 no.3
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    • pp.5-15
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    • 2004
  • SIP has been widely used as a low noise and vibration piling method in Korea. But the quality control of SIP was not properly settled down and field workers did not fully understand the principle of SIP method. So not a less troubles were raised at construction site and bearing capacity was not fully mobilized. To settle these problems, Korea National Housing Corporation amended the construction and load test criteria of SIP in 2002. After load tests on the SIPs installed in field according to the new criteria, we found that the bearing capacity in field vs the design load ratio increased and bearing characteristics was enhanced than that installed by the former criteria. To consider the enhanced bearing characteristics in the pile design and determine the adequate design criteria, this paper analyzed the accuracy of design criterion which were commonly used in Korea comparing with the load test results. Analysis result shows that Meyerhof criteria(1976) properly simulates the bearing capacity of SIP installed by the new construction and load test criteria.

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