• Journal of Institute of Control, Robotics and Systems
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• v.20 no.6
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• pp.635-640
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• 2014

Detection and diagnosis of incipient bearing fault in an induction motor is important for the prevention of serious motor failure. This paper presents an analysis of the effect of a faulty bearing on the stator current of an induction motor. A bearing fault leads to torque oscillations which result in phase modulation of the stator current. Since the torque oscillations cause specific frequency components at the stator current spectrum to rise sharply, the bearing fault can be detected by checking out the faultrelated frequency. In this paper, a mathematical model of the load torque oscillation caused by a bearing fault is presented. The proposed model can be used to analyze the physical phenomenon of a bearing fault in an induction motor. In order to represent the bearing fault effect, the proposed model is combined with an existing model of vector-controlled induction motors. A set of simulation results demonstrate the effectiveness of the proposed model and represent that bearing fault detection using a stator current is useful for vector-controlled induction motors.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.1439-1444
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• 2005

Induction motors are the most commonly used electrical drives because they are rugged, mechanically simple, adaptable to widely different operating conditions, and simple to control. The most common faults in squirrel-cage induction motors are bearing, stator and rotor faults. Surveys conducted by the IEEE and EPRI show that the most common fault in induction motor is bearing failure (${\sim}$40% of failure). Thence, this paper addresses experimental results for diagnosing faults with different rolling element bearing damage via motor current spectral analysis. Rolling element bearings generally consist of two rings, an inner and outer, between which a set of balls or rollers rotate in raceways. We set the experimental test bed to detect the rolling-element bearing misalignment of 3 type induction motors with normal condition bearing system, shaft deflection system by external force and a hole drilled through the outer race of the shaft end bearing of the four pole test motor. This paper takes the initial step of investigating the efficacy of current monitoring for bearing fault detection by incipient bearing failure. The failure modes are reviewed and the characteristics of bearing frequency associated with the physical construction of the bearings are defined. The effects on the stator current spectrum are described and related frequencies are also determined. This is an important result in the formulation of a fault detection scheme that monitors the stator currents. We utilized the FFT, Wavelet analysis and averaging signal pattern by inner product tool to analyze stator current components. The test results clearly illustrate that the stator signature can be used to identify the presence of a bearing fault.

• Journal of Institute of Control, Robotics and Systems
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• v.7 no.10
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• pp.806-811
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• 2001

The analysis and control algorithm of a new type unsymmetrical self-bearing step motor is presented. The motor actuator is used for both motor and bearing functionality without any redundant coil windings or redudant electromagnets for bearing functionality. Self bearing step motor layout and control current generation method for unsymmetrical position of electromagnets are described. This new current generation method without additional current for bearing functionality leads to minimize the power loss. As the result of the unbalance response approach, the constant torque is possible, even though the bearing functionality is added or not.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.12
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• pp.1974-1980
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• 2001

The control algorithm of a new type self-bearing step motor is presented. The motor actuator is used for both motor and bearing functionality without any redundant coil windings or redundant electromagnets. The self$.$bearing step motor layout and its control method are described. A linearized farce-current-displacement relationship is derived. As the result of the unbalance response approach, the constant torque production is possible fur the supply current regulation algorithm. And even if the bearing functionality is added in the motor functionality, no additional current for bearing functionality is possible, and this leads to minimize the net power loss. Also, the unbalance response shows the independent bearing force and motor torque.

• Journal of Magnetics
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• v.22 no.2
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• pp.291-298
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• 2017

In this paper, the distribution of internal magnetic induction intensity of oil-film bearing twined solenoids was proposed. The magnetic field was generated by solenoids and magnetized bearing. The magnetized bearing was simplified as solenoid model. The mathematical model of magnetic induction intensity at any point of finite solenoid was deduced. Through experiment method, the distribution of the internal magnetic induction intensity of oil-film bearing and the magnetizing current formula of bearing was obtained. Further, the magnetic induction intensity distribution of magnetization bearing was solved successfully. The results showed that the magnetic induction was a second-degree parabola with open upwards along the axial plane and the distribution of magnetic induction intensity was opposite to the rule of magnetic induction intensity generated by solenoids. In addition, the magnetic flux density increased linearly with the increase of current.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.10
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• pp.93-100
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• 2001

The analysis and control of a new type unsymmetrical slotted self-bearing step motor for small angle control is presented. The motor actuator is used for both motor and bearing functionality without any additional coil windings or electromagnets for bearing functionality. A circular-arc, straight-line permeance model for the fringing effect is presented. An unsymmetrical slotted self-bearing step motor layout and control algorithm are described. A new control current generation method using the electromagnets layout geometry, which needs no additional current for bearing functionality, is proposed. As the result of this analysis the fringing effect largely influences on the system characteristics. especially in torque. Even if the bearing functionality is added into the motor functionality, it is shown that the magnitude of torque is not changed.

• Tribology and Lubricants
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• v.13 no.3
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• pp.108-114
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• 1997

The electrical and frictional properties of new sintered-metal bearing (S-bearing) with varying loads and speeds were measured. Also those were compared with the same products(J-bearing) made in Japan and the conventionally used ball bearing. The test results show that the frictional values of S-bearing are less than those of J-bearing, and that S-bearing operates in full-hydrodynamic lubrication regime. The values of rating current, starting time and jitter reveal that S-bearing is superior to J-bearing as well as ball bearing.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.19 no.6
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• pp.36-45
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• 2005

This paper addresses the application of motor current spectral analysis for the detection of rolling-element bearing damage in induction machines. We set the experimental test bed. They is composed of the normal condition bearing system, the abnormal rolling-element bearing system of 2 type induction motors with shaft deflection system by external force and a hole drilled through the outer race of the shaft end bearing of the four pole test motor. We have developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module is checking stator current The effects on the stator current spectrum are described and related frequencies are also determined. This is an important result in the formulation of a fault detection scheme that monitors the stator currents. We utilized the FFT(Fast Fourier Transform), Wavelet analysis and averaging signal pattern by inner product tool to analyze stator current components. Especially, the analyzed results by inner product clearly illustrate that the stator signature analysis can be used to identify the presence of a bearing fault.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.269-275
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• 2005

This article describes the development on a new style active hybrid bearing system including both merits of an aerostatic bearing system and a magnetic bearing system. The developed active hybrid bearing system has several advantages: exact rotation, robust controller against the variation of a disturbance, improvement of stiffness and a damper of the system at a high-speed operation, and constraints of the heat generated by a bias current. In order to measure a rotating error due to the change of a cutting force and the variation of a system parameter, a CCS (Cylindrical Capacity displacement Sensor) was used.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2005.11a
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• pp.119-122
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• 2005

A study on motor current signature analysis has been executed for monitoring the fault of journal bearing due to wear. The air gap eccentricity of motor produces specific frequencies in motor current, the supplied current frequency plus and minus rotational rotor frequency. The air gap eccentricity is simulated by the clearance of Journal bearing. The amplitudes of the specific frequencies increase with the increasing clearances. The amplitudes of the specific frequencies continue to increase over the wear limit that is used in the manufacturer of the test motor. Though clear relations between the amplitudes of the specific frequencies and the clearances are not obtained in this paper, the specific frequencies can be used as an indicator of a journal bearing fault. Further study is necessary to make out the quantitative relations between the specific frequencies and the clearances.