• Title/Summary/Keyword: Bearing Accuracy

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Accuracy Simulation of Precision Rotary Motion Systems (회전운동 시스템의 정밀도 시뮬레이션 기술)

  • Hwang, Joo-Ho;Shim, Jong-Youp;Hong, Seong-Wook;Lee, Deug-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.285-291
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    • 2011
  • The error motion of a machine tool spindle directly affects the surface errors of machined parts. The error motions of the spindle are not desired errors in the three linear direction motions and two rotating motions. Those are usually due to the imperfect of bearings, stiffness of spindle, assembly errors, external force or unbalance of rotors. The error motions of the spindle have been needed to be decreased to desired goal of spindle's performance. The level of error motion is needed to be estimated during the design and assembly process of the spindle. In this paper, the estimation method for the five degree of freedom (5 D.O.F) error motions of the spindle is suggested. To estimate the error motions of the spindle, waviness of shaft and bearings, external force model was used as input data. And, the estimation models are considering geometric relationship and force equilibrium of the five degree of the freedom. To calculate error motions of the spindle, not only imperfection of the shaft, bearings, such as rolling element bearing, hydrostatic bearing, and aerostatic bearing, but also driving elements such as worm, pulley, and direct driving motor systems, were considered.

Piecewise exact solution for analysis of base-isolated structures under earthquakes

  • Tsai, C.S.;Chiang, Tsu-Cheng;Chen, Bo-Jen;Chen, Kuei-Chi
    • Structural Engineering and Mechanics
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    • v.19 no.4
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    • pp.381-399
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    • 2005
  • Base isolation technologies have been proven to be very efficient in protecting structures from seismic hazards during experimental and theoretical studies. In recent years, there have been more and more engineering applications using base isolators to upgrade the seismic resistibility of structures. Optimum design of the base isolator can lessen the undesirable seismic hazard with the most efficiency. Hence, tracing the nonlinear behavior of the base isolator with good accuracy is important in the engineering profession. In order to predict the nonlinear behavior of base isolated structures precisely, hundreds even thousands of degrees-of-freedom and iterative algorithm are required for nonlinear time history analysis. In view of this, a simple and feasible exact formulation without any iteration has been proposed in this study to calculate the seismic responses of structures with base isolators. Comparison between the experimental results from shaking table tests conducted at National Center for Research on Earthquake Engineering in Taiwan and the analytical results show that the proposed method can accurately simulate the seismic behavior of base isolated structures with elastomeric bearings. Furthermore, it is also shown that the proposed method can predict the nonlinear behavior of the VCFPS isolated structure with accuracy as compared to that from the nonlinear finite element program. Therefore, the proposed concept can be used as a simple and practical tool for engineering professions for designing the elastomeric bearing as well as sliding bearing.

Target motion analysis algorithm using an acoustic propagation model in the ocean environment of South Korea (한국 해양환경에서 음파전달모델을 이용한 표적기동분석 알고리즘)

  • Seo, Ki Hoon
    • The Journal of the Acoustical Society of Korea
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    • v.38 no.4
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    • pp.387-395
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    • 2019
  • TMA (Target Motion Analysis) in passive sonar is generally conducted with the bearing only or the bearing frequency. In order to conduct TMA fast and accurately, it is essential to estimate a initial target maneuver precisely. The accuracy of TMA can be improved by using SNR (Signal to Noise Ratio) information and acoustic propagation model additionally. This method assumes that the radiated noise level of the target is known, but the accuracy of TMA can be degraded due to a mismatch between the assumed radiated noise level and the actual radiated noise level. In this paper, TMA with the acoustic propagation model, bearing measurements, and SNR information is conducted in the ocean environment of South Korea (East Sea/ Yellow Sea/ South Sea). And the performance analysis of TMA for the mismatch in the radiated noise is presented.

Numerical analysis of unsteady hydrodynamic performance of pump-jet propulsor in oblique flow

  • Qiu, Chengcheng;Pan, Guang;Huang, Qiaogao;Shi, Yao
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.12 no.1
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    • pp.102-115
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    • 2020
  • In this study, the SST k - ω turbulence model and the sliding mesh technology based on RANS method have been adopted to simulate the exciting force and hydrodynamic of a pump-jet propulsor in different oblique inflow angle (0°, 10°, 20°, 30°) and different advance ratio (J = 0.95, J = 1.18, J = 1.58).The fully structured grid and full channel model have been adopted to improved computational accuracy. The classical skewed marine propeller E779A with different advance ratio was carried out to verify the accuracy of the numerical simulation method. The grid independence was verified. The time-domain data of pump-jet propulsor exciting force including bearing force and fluctuating pressure in different working conditions was monitored, and then which was converted to frequency domain data by fast Fourier transform (FFT). The variation laws of bearing force and fluctuating pressure in different advance ratio and different oblique flow angle has been presented. The influence of the peak of pulsation pressure in different oblique flow angle and different advance ratio has been presented. The results show that the exciting force increases with the increase of the advance ratio, the closer which is to the rotor domain and the closer to the blades tip, the greater the variation of the pulsating pressure. At the same time, the exciting force decrease with the oblique flow angle increases. And the vertical and transverse forces will change more obviously, which is the main cause of the exciting force. In addition, the pressure distribution and the velocity distribution of rotor blades tip in different oblique flow angles has been investigated.

Positioning control error of 2-Axis Stage for Diamond Turning Machine (DTM가공을 위한 2축 Stage의 정밀 이송특성연구)

  • Lee E.S.;Park J.J.;Lee M.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.309-312
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    • 2005
  • DTM (Diamond Turning Machine) is using for ultra precision manufacturing such as, plastic lens die or aspherical optics. This study is on a design of precision 2-axis stage for DTM. We designed and manufactured a back lash free stage using different weights and measured the positioning accuracy using Interferometer. Also, the 2-D moving accuracy is measured using the high magnification CCD technique. Then, the stage is tested with the machining of spherical and aspherical lens in a DTM with air bearing spindle. It was shown that the back lash free stage is effective for improving the positioning accuracy. Also, positioning control errors in motion control board were able to be found using the proposed stages system.

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An Analysis of Performance Error of Roundness Measuring Instrument -by phase different method- (眞圓度 測定器의 誤差特性에 대한 解析 -위상차법-)

  • 한응교;허문석;박익근
    • Journal of the korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.31-37
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    • 1988
  • A phase different method to evaluate the instrument error of roundness measuring instrument and the form error of specimens for the calibration of the instrument is used. An instrument with a rotary table supported by an air bearing was calibrated by using the standard balls as a standard. The calibration was carried out repeatedly by setting the same ball in 12 phase angles(per 30.deg.) on the table and by recording their roundness errors with a magnification of 100,000 times. As a result of data analysis of all the observations, readout at each of 144 orientations(per 2.5.deg.) from recorded data file, the error of performance of the instrument and the specimens are separated. In the particular instrument used in the present experiment, the error of the instrument was determined with the accuracy of 0.0164 (.mu.m) and the form error of the specimens was determined with the accuracy of 0.0264,0.0172(.mu.m), respectively. If the instrument was calibrated by using the above specimens, then the accuracy of the measurement of roundness error can be improved to about 0.017 (.mu.m).

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Study on Application of PIR-D(Pile Installation Recorder-Driven Pile) in Driven Pile (항타 말뚝에서 항타관리시스템(Pile Installation Recorder-Driven Pile)의 적용성에 관한 연구)

  • Park, Bong-Keun;Park, Min-Cheul;Choi, Yong-Kyu
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.28-35
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    • 2004
  • Driven pile has the excellent bearing characteristics and good economics, so it is known as the comparative piling method. To use the advantages of driven pile fully, it is necessary to perform the proper construction management. Engineers must drive pile to the proper bearing layer with proper blow energy and measure the blow count and penetration per certain depth to analyze the bearing capacity and driveability. In conventional method, these parameters have been measured manually so it was difficult to get good accuracy. After PIR-D(Pile Installation Recorder-Driven Pile) was attached to the driving equipment, the hammer efficiency, blow count and penetration in blow/10cm were measured automatically. In this paper, to givethe rational judgement criteria of bearing layer, driveability, blow/10cm according to pile depth during pile driving, the some relationship between the driving resistance and ground layer distribution was analyzed. The ground investigation during piles (PHC ${\Phi}450,\;{\Phi}400\;&\;Steel\;Pile\;{\Phi}609{\ast}16t$) installation in the marine clay layer in Incheon, the sandy soil layer in Yongin and the tuff layer in Pusan was done. And measuring hammer efficiency not doing recently, we could compare hammer efficiency(Eh) by PIR-D and energy transfer ratio(ETR) by Pile Dynamic Analyzer(PDA).

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Evaluation of Machining Characteristics and Performance Analysis of Air-Lubricated Dynamic Bearing (공기동압베어링의 성능 해석 및 가공특성 평가)

  • Baek, Seung-Yub;Kim, Kwang-Lae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.12
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    • pp.5412-5419
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    • 2011
  • The need is growing for high-speed spindle because various equipment are becoming more precise, miniaturization and high speed with the development of industries. Air-lubricated dynamic bearings are widely used in the optical lithographic manufacturing of wafers to realize nearly zero friction for the motion of the stage. Air-lubricated dynamic bearing can be used in high-speed, high-precision spindle system and hard disk drive(HDD) because of its advantages such as low frictional loss, low heat generation, averaging effect leading better running accuracy. In the paper, numerical analysis is undertaken to calculate the performance of air-lubricated dynamic bearing with herringbone groove. The static performances of herringbone groove bearings which can be used to support the thrust load are calculated. Electrochemical micro machining($EC{\mu}M$) which is non-contact ultra precision machining method has been developed to fabricate the air-lubricated dynamic bearing and optimum parameters which are inter electrode gap size, concentration of electrolyte, machining time are simulated using numerical analysis program.

Building Bearing Fault Detection Dataset For Smart Manufacturing (스마트 제조를 위한 베어링 결함 예지 정비 데이터셋 구축)

  • Kim, Yun-Su;Bae, Seo-Han;Seok, Jong-Won
    • Journal of IKEEE
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    • v.26 no.3
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    • pp.488-493
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    • 2022
  • In manufacturing sites, bearing fault in eletrically driven motors cause the entire system to shut down. Stopping the operation of this environment causes huge losses in time and money. The reason of this bearing defects can be various factors such as wear due to continuous contact of rotating elements, excessive load addition, and operating environment. In this paper, a motor driving environment is created which is similar to the domestic manufacturing sites. In addition, based on the established environment, we propose a dataset for bearing fault detection by collecting changes in vibration characteristics that vary depending on normal and defective conditions. The sensor used to collect the vibration characteristics is Microphone G.R.A.S. 40PH-10. We used various machine learning models to build a prototype bearing fault detection system trained on the proposed dataset. As the result, based on the deep neural network model, it shows high accuracy performance of 92.3% in the time domain and 98.3% in the frequency domain.

Study on steel plate shear walls with diagonal stiffeners by cross brace-strip model

  • Yang, Yuqing;Mu, Zaigen;Zhu, Boli
    • Structural Engineering and Mechanics
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    • v.84 no.1
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    • pp.113-127
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    • 2022
  • Steel plate shear walls (SPSWs) are commonly utilized to provide lateral stiffness in high-rise structures. The simplified model is frequently used instead of the fine-scale model in the design of buildings with SPSWs. To predict the lateral strength of steel plate shear walls with diagonal stiffeners (DS-SPSWs), a simplified model is presented, namely the cross brace-strip model (CBSM). The bearing capacity and internal forces of columns for DS-SPSWs are calculated. In addition, a modification coefficient is introduced to account for the shear action of the thin plate. The feasibility of the CBSM is validated by comparing the numerical results with theoretical and experimental results. The numerical results from the CBSM and fine-scale model, which represent the bearing capacity of the DS-SPSW with varied stiffened plate dimensions, are in good accord with the theoretical values. The difference in bearing capacity between the CBSM and the fine-scale model is less than 1.35%. The errors of the bearing capacity from the CBSM are less than 5.67% when compared to the test results of the DS-SPSW. Furthermore, the shear and axial forces of CBSM agree with the results of the fine-scale model and theoretical analysis. As a result, the CBSM, which reflects the contribution of diagonal stiffeners to the lateral resistance of the SPSW as well as the effects on the shear and axial forces of the columns, can significantly improve the design accuracy and efficiency of buildings with DS-SPSWs.