• Journal of Welding and Joining
• /
• 제21권6호
• /
• pp.26-32
• /
• 2003

Arc welding process has indicated that it suffers from many flaws. It's because requirement of products is diverse and factors which affects the quality is also various. Therefore, in order to stabilize the welding process, it is important to choose a proper welding machine for the each process, and to evaluate the welding process capability of each machine. In this study, rational and simple index to evaluate the welding machine was set the coefficient of resistance variation through the arc stability examination such as spatter generation weight and bead configuration uniformity etc. And the method to evaluate the process capability index was developed by application of 6$\sigma$.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
• /
• pp.160-163
• /
• 1993

In this paper, design of an automatic grinding robot system for car brazing bead is introduced. Car roof and side panels are joined using brazing, and then the brazing bead is processed so that the bead is invisible after painting. Up to now the grinding process is accomplished manually. The difficulties in automation of the grinding process are induced by variation of position and shape of the bead and non-uniformity of the grinding area due to surface deformation. For each car, the grinding area including the brazing bead is sensed and then modeled using a 2-D optical sensor system. Using these model data, the position and the direction of discrete points on the car, body surface are obtained to produce grinding path for a 6 degrees of freedom grinding robot. During the process, it is necessary to sense the reaction forces continuously to prepare for the unexpected circumstances. In addition, to meet the line cycle time it is necessary to reduce the required time in sensing, signal processing, modeling, path planning and data transfer by utilizing real-time communication of the information. The key technique in the communication and integration of the complex information is obtaining in-field reliability. This automatic grinding robot system may be regarded as a jump in the intelligent robot processing technique.

• Journal of the Korean Physical Society
• /
• 제73권10호
• /
• pp.1473-1478
• /
• 2018

In this study, we have developed a simple and cost-effective method to prevent edge bead formation by covering the edge of a chip-level substrate with heat-resistant tape during patterning using SU-8. Edge beads are a fundamental problem in photoresists and are particularly notable in high-viscosity fluids and thick coatings. Edge beads can give rise to an air gap between the substrate and the patterning mask during UV exposure, which results in non-uniform patterns. Furthermore, the sample may break since the edge bead is in contact with the mask. In particular, the SU-8 coating thickness of the chip-level substrates used in MEMS or BioMEMS may not be properly controlled because of the presence of edge beads. The proposed method to solve the edge bead problem can be easily and economically utilized without the need for a special device or chemicals. This method is simple and prevents edge bead formation on the sample substrate. Despite the small loss in the taping area, the uniformity of the SU-8 coating is improved from 50.9% to 5.6%.

• Journal of Microbiology and Biotechnology
• /
• 제9권2호
• /
• pp.132-139
• /
• 1999

A cell-entrapment technique using compressed air was applied to Bifidobacterium longum KCTC 3128 for the improvement of bifidobacteria viability. The main cell-entrapment matrix used was alginate, and viability improvement of the B. longum entrapped in alginate lattices was monitored along with the effects of other additional biopolymers. A prerequisite for acquiring consistent results was the uniformity of bead size and cell distribution which was achieved by using compressed air and mixing the cell suspension with sterilized alginate powder, respectively. The viability losses of the B. longum entrapped in alginate beads in the presence of three different substances logarithmically increased in relation to the reaction time, and proportionately decreased with an increased alginate concentration and bead diameter. The strongest improvement in B. longum viability was exhibited with a bead containing 3％ alginate and 0.15％ xanthan gum.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2005년도 추계학술대회 논문집
• /
• pp.467-471
• /
• 2005

In this paper, experimental methods about the flow behavior of thin polymer film by various edge patterns in the spin coating process for stable cover layer coating of a blu-ray disc is described. The blu-ray disc, a next-generation optical disc format over 25GB, consists of a 1.1m thick substrate and a 0.1mm tick cover layer. Generally, cover layer on the blu-ray disc is made by the polymer spin coating process. However, it is hard to secure sufficient coating uniformity around the rim on the cover layer. In order to get the uniform thickness deviation and to minimize the bead around the rim, the edge of the disc substrate can be modified into various patterns, such as normal plain, trench, step and chamfer pattern, etc, around the rim on the disc and experimented with various parameters, such as surface tension, viscosity, coating time, temperature and rotation speed, etc. And the optimal shape of the rim was tried to get by 3 dimensional computer simulation of the polymer expulsion process.

• 반도체디스플레이기술학회지
• /
• 제11권1호
• /
• pp.21-27
• /
• 2012

The optical diffuser for direct-lit LED backlight unit was prepared by using extrusion compounding followed by thermoforming process. Poly(methyl methacrylate) (PMMA) with superior optical characteristics and polycarbonate (PC) with good thermal property were used as base resins, and crosslinked polystyrene (PS) and PMMA beads as diffusing agents were incorporated into resin matrix to derive light scattering and diffusing action. In the compounded plate, the diffusing beads were observed to be dispersed uniformly and distinctly in the continuous phase. The inclusion of polymeric beads up to 3 wt% substantially enhanced the optical characteristics such as luminance, luminance uniformity, haze for the diffuser. Two different diffusers of PC and PMMA-based compound with various compositions were compared in terms of measured optical, thermal, and mechanical properties, which would be expected to be utilized for the industrial application of LED backlight unit.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2005년도 춘계학술대회 논문집
• /
• pp.113-116
• /
• 2005

In this paper, a computational and experimental analysis about the flow behavior of thin polymer film in the spin coating process for stable cover layer coating of a blu-ray disc is described. The blu-ray disc, a next-generation optical disc format over 25GB, consists of a 1.1mm thick substrate and a 0.1mm tick cover layer. Generally, cover layer on the blu-ray disc is made by the polymer spin coating process. However, it is hard to secure sufficient coating uniformity around the rim on the cover layer. In order to get the uniform thickness deviation and to minimize the bead around the rim, the edge of the disc substrate can be modified into various shapes around the rim on the disc and analyzed with various parameters, such as surface tension, viscosity, and rotation speed, etc. The optimal shape of the rim was tried to get by 3 dimensional computer simulation of the polymer expulsion process.

• 한국재료학회:학술대회논문집
• /
• 한국재료학회 2011년도 춘계학술발표대회
• /
• pp.16.1-16.1
• /
• 2011

$TiO_2$ is a promising material for gas sensors. To achieve high sensitivities, the material should exhibit a large surface-to-volume ratio and possess the high accessibility of the gas molecules to the surface. Accordingly, a wide variety of porous $TiO_2$ nanomaterials synthesized by wet-chemical methods have been reported for gas sensor applications. Nonetheless, achieving the large-area uniformity and comparability with well-established semiconductor production processes of the methods is still challenging. An alternative method is soft-templating which utilizes nanostructured inorganic or organic materials as sacrificial templates for the preparation of porous materials. Fabrication of macroporous $TiO_2$ films and hollow $TiO_2$ tubes by soft-templating and their gas sensing applications have been reported recently. In these porous materials composed of assemblies of individual micro/nanostructures, the form of links or necks between individual micro/nanostructures is a critical factor to determine gas sensing properties of the material. However, a systematic study to clarify the role of links between individual micro/nanostructures in gas sensing properties of a porous metal oxide matrix is thoroughly lacking. In this work, we have demonstrated a fabrication method to prepare highly-ordered, embossed $TiO_2$ films composed of anatase $TiO_2$ hollow hemispheres via soft-templating using polystyrene beads. The form of links between hollow hemispheres could be controlled by $O_2$ plasma etching on the bead templates. This approach reveals the strong correlation of gas sensitivity with the form of the links. Our experimental results highlight that not only the surface-to-volume ratio of an ensemble material composed of individual micro/nanostructures but also the links between individual micro/nanostructures play a critical role in evaluating the sensing properties of the material. In addition to this general finding, the facileness, large-scale productivity, and compatability with semiconductor production process of the proposed fabrication method promise applications of the embossed $TiO_2$ films to high-quality sensors.

• 핵의학기술
• /
• 제18권1호
• /
• pp.127-133
• /
• 2014

PET/CT에서 환자피폭 문제로 인해 저 선량의 중요성이 강조되고 있다. 본 연구에서는 기존에 사용되던 CT 데이터를 이용한 감쇠보정법인 CTAC와 새롭게 적용된 Q.AC를 환자실험과 팬텀 실험을 통해 저 선량으로 촬영 시 PET 영상에 미치는 영향에 대해 알아보고자 한다. 실험장비는 GE사의 PET/CT Discovery 710 (GE Healthcare, USA)를 사용하였으며 팬텀실험으로 감쇠보정의 정량적 평가를 위한 NEMA IEC body phantom과 균일성 평가를 위한 Uniform NU2-94 phantom을 사용하였다. 각각의 팬텀 내부에 동위원소 18-F FDG를 70.78 MBq, 22.2 MBq 주입하고 CT조건은 저 선량조건으로 80 kVp, 10 mA로부터 일반선량 조건으로 140 kVp, 120 mA 조건까지 스캔 후 CTAC와 Q.AC 두 감쇠보정법을 적용하여 재구성하였다. PET 영상에서 일반선량 조건을 기준값으로 정하고 horizomtal profile과 vertical profile을 통해 정량평가를 시행하고 기준값과의 상대적 오차를 평가하였다. 또한 환자실험으로 정상체중 환자와 과체중 환자를 구분하여 저 선량과 일반선량으로 비교 촬영한 뒤 CTAC와 Q.AC로 재구성된 PET영상에서 주요장기별 SUV에 대한 상대적 오차와 신호 대 잡음비를 비교분석하였다. 팬텀실험 결과 저선량 조건에서 CTAC와 Q.AC로 각각 재구성한 PET 영상의 profile과 상대적 오차에서 CTAC보다 Q.AC가 기준값과의 오차가 적은 그래프를 얻었다. 환자실험의 경우 일반선량 조건에서는 정상체중 환자와 과체중 환자 모두 감쇠보정법에 따른 상대적 오차값의 변화가 적었으나 저 선량 조건에서는 정상체중 환자보다 과체중 환자에서 감쇠보정법의 변경에 의한 상대적 오차의 감소폭이 커짐으로 기준값과 차이가 감소하였다. 기존의 감쇠보정법인 CTAC는 80 kVp, 10 mA의 저선량 CT를 사용하는데 있어 PET 영상의 선속경화현상이 발생한다. 이로 인해 CTAC를 이용하여 재구성된 PET 데이터는 정량화하는데 문제가 될 수 있음을 확인했다. 반면에 새로운 알고리즘이 적용된 Q.AC는 과체중 환자의 경우 80 kVp, 10 mA 정도까지는 140 kVp, 120 mA 조건으로 촬영하여 재구성한 PET 데이터 결과와 차이가 적음을 확인할 수 있었다. Q.AC를 이용한 경우 기존보다 저 선량의 CT를 이용해 PET의 재구성에 이용할 수 있으므로 환자의 피폭을 줄이는 데 큰 역할을 할 것으로 기대한다.