• 제목/요약/키워드: Bead material

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A Study on the Optimization of Press Forming of Aluminum Door Hinge Face Parts in Automobiles (자동차 바디용 알루미늄 도어 힌지 페이스 부품의 프레스 성형 최적화에 관한 연구)

  • Seok-Joong Kim;Min-Jun Kim;Won-il Choi;Chun-Kyu Lee
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.47-54
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    • 2023
  • The research direction of the automobile industry worldwide is speeding up research to improve fuel efficiency through weight reduction as the weight of automobiles increases due to environmental problems, convenience demands, and safety problems. As a way to solve weight reduction, there is a method of improving mechanical properties by improving the development and manufacturing method of lightweight materials with replaceable mechanical properties. Therefore, research on the molding and processing technology of aluminum, which is a lightweight material, is being actively conducted. In this study, aluminum material was applied. By using Autoform S/W, a press forming analysis program, the blank holding force, mold die R, and bead restraint force were selected in three levels, respectively, and the results and optimization of formability and shape freezing were carried out. In this study, aluminum material was applied. By using Autoform S/W, a press molding analysis program, the blank holding force, mold die R, and bead restraint force were selected in three levels, respectively, and the results and optimization of formability and shape freezing were carried out. The optimized results were confirmed by comparative analysis of formability and Spring Back. As a result of the experiment, it was possible to confirm the result value of the Spring Back of the final product according to the tensile change of the material.

Comparison of Friction Coefficients of Sheet Materials in Various Deformation Modes (변형모드별 판재의 마찰특성 비교)

  • Kim, Young-Suk;Kim, Ki-Soo
    • Transactions of Materials Processing
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    • v.3 no.1
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    • pp.51-62
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    • 1994
  • Cup drawing test and U-bending test were performed to evaluate the friction characteristics of sheet materials for the different deformation modes involved in stamping process. The coefficient of friction calculated from the each test was compared to that obtained from the draw bead friction test. It was clarified that the cup drawing test could be simply used for evaluating the friction characteristic of sheet material in deep drawing process with high contacting pressure. However the U-bending test is suitable to evaluate the frictional characteristic of sheet material in bending process with low contacting pressure.

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Effect of aging toner type particles using pulse waveform (Pulse waveform을 이용한 Toner type particles의 Aging 효과)

  • Oh, Yoo-Mi;Kim, Kyung-Soo;Kim, Sung-Woon;Youn, Hae-Sang;Park, Sun-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.142-142
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    • 2010
  • This research proposed an advanced Electronic bead (EB) using MMA (Methy methacrylate) and CCA (Charge Control Agent). In the first, this paper presents about measurement method and characterization analysis of EB and nano-silica with pulse waveform in aging. Furthermore; this work presents the positive and negative EB fabrication procedure. As the experimental results, the proposed EB with square waveform is very attractive to Electronic paper driving characterization.

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Rigorous Model for Spherical Cell-support Aggregate

  • Moon, Seung-Hyeon;Lee, Ki-Beom;Satish J. Paruekar
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.6 no.1
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    • pp.42-50
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    • 2001
  • The activity of immobilized cell-support particle aggregates is influenced by physical and biochemical elements, mass transfer, and physiology. Accordingly, the mathematical model discussed in this study is capable of predicting the steady state and transient concentration profiles of the cell mass and substrate, plus the effects of the substrate and product inhibition in an immobilized cell-support aggregate. The overall mathematical model is comprised of material balance equations for the cell mass, major carbon source, dissolved oxygen, and non-biomass products in a bulk suspension along with a single particle model. A smaller bead size and higher substrate concentration at the surface of the particle, resulted in a higher supply of the substrate into the aggregate and consequently a higher biocatalyst activity.

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Optimal Selection of the Welding Parameter for Base material of A16061 by Using MIG Welding Method (MIG용접을 이용한 A16061의 최적용접조건의 선정)

  • 최용기;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.269-274
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    • 1999
  • Aluminum alloy has not only physical characteristic of very high activated high thermal conductivity and high thermal coefficient expansion but also special characteristic of great difference fusibility of hydrogen between liquid and solid phase. Because of these reasons, Aluminum welding is very different. Therefore, only MIG welding method should be applied instead of other welding methods. In this study, in order to select optimal welding conditions, it has been to investigate the effectiveness on the welding current, welding speed, flow rate of gas and welding voltage to occurrence of spatters, external shape of bead, state of penetration and width and hight of bead by using filer metal of A15356(dia. 1.21mm) on the base material of A16061.

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A Study on the CO $_2$Laser Beam Welding of Thin Steel Sheets and Tailor Welded Blank (박판 $CO_2$레이져 빔 용접과 소재접합일체성형에 관한 연구)

  • 이희석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.159-164
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    • 1996
  • For the purpose of establishing laser welding condition(laser power, welding speed and beam focus) and of evaluating tailor welded blank for three kinds of thin steel sheets of SPCC, SK5M and SUS304 using in the thin plate structure such as automobile, train and so on. Their $CO_2$ laser weldability were primarily tested under various welding condition. SPCC and SUS304 thin sheets showed good weldability under some welding condition. But, high carbon steel sheet SK5M needs heat treatment after welding to obtain higher tensile strength and ductility of the welded joint. And next, laser welding condition. Butt-welded specimens were not nearly broken at weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor weld bead. However, base material were ruptured in the direction of circumference. The forming depths by tailor welded blank were SPCC+SPCC=22~25mm, SUS304+SUS304=25~43mm and SK5M+SK5M=13~17mm.

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A study on Harmful Bacillus Removal Analysis (유해 세균 제거 분석 연구)

  • Cho, Kook-Hee;Kim, Young-Bae;Cho, Moon-Soo;Park, Bo-Hyun;Shin, Kwang-Chul;Lee, Dong-Hoon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.05b
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    • pp.38-42
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    • 2004
  • In this research, we used discharge tube without dielectric bead or with dielectric beads($SiO_2$, $Al_2O_3$, or $ZrO_2$), and discharge in water for removal of Escherichia coli. At the result of experiments, the removal characteristics of Escherichia coli appeared relation ratio to input voltage. Because, the electric field of discharge tube is increased when input voltage is increased. And, discharge tube used dielectric bead($ZrO_2$), the removal characteristics of Escherichia coli was better than cases of else.

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Analysis of Thermal Insulation Performance Based on Material Combinations for Carbon Reduction Insulating Concrete (탄소저감을 위한 단열콘크리트 재료 조합에 따른 단열성능 분석)

  • Himan Lee;Jaekyung Lee
    • Land and Housing Review
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    • v.15 no.3
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    • pp.189-198
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    • 2024
  • This study analyzes the thermal performance of insulating concrete based on material combinations aimed at carbon reduction. The study compares the thermal and structural properties of insulating concrete enhanced with perlite and EPS (Expanded Polystyrene) beads to conventional concrete, with a focus on the impact of insulation properties on thermal conductivity. The results indicate that the content of EPS beads is critical to the insulating performance, and increased moisture absorption significantly reduces the energy efficiency of the insulating concrete. These findings provide valuable insights for the design and application of insulating concrete to enhance energy efficiency and reduce carbon emissions. This study offers guidance for further developing insulating concrete as a carbon-reducing building material.

Solidification Crackin in Root Pass for One-side Welding of 590MPa Class Steel for Pressure Vessels by FCAW (FCAW에 의한 590MPa급 고장력압력용기강의 초층편면용접부에서 발생하는 고온균열)

  • 김우열;한일욱;유덕상;방한서;안용식;박화순
    • Journal of Welding and Joining
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    • v.17 no.5
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    • pp.47-54
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    • 1999
  • It is well known that solidification cracking often occurs in welds of root pass for one-side welding under the conditions of high welding currents and speeds. In this study, the solidification in 590MPa class steel for pressure vessels SPPV490 was investigated by using flux-cored arc welding(FCAW) with 4 types of welding wires and welding conditions of 200∼280A and 2.8∼ 4.2mm/sec. In order to compared the result of cracking in SPPV490, 0.2%C steel for welded structure of SWS400 and 0.45%C steel for machine structural SM45C were also used as base metals. As the results, all the cracks formed in some welding conditions were observed near the center of weld bead. The solidification cracks were generally initiated near the upper surface of bead and propagated toward the inner part. The solidification cracking generally increased with welding current and welding speed in the same base metal and welding material. In cracking susceptibility, SPPV490 showed higher cracking susceptibility than SWS400 in all welding conditions and welding materials. It was considered that cracking susceptibility could not be evaluated with the hardness of weld metals. The cracking ratio increased with decreasing of a/b(a and b; the width of the upper surface and the back surface of the bead) as shape factor of bead. The cracking tendency with shape factor of bead was extended under the condition of higher welding currents.

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Preparation of Alginate-fibroin Beads with Diverse Structures (다양한 구조를 가진 알긴산-피브로인 비드 제조)

  • Lee, Jin-Sil;Lee, Shin-Young;Hur, Won
    • KSBB Journal
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    • v.26 no.5
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    • pp.422-426
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    • 2011
  • Alginate bead has been supplemented with various polymers to control permeability and to enhance mechanical strength. In this report, fibroin-reinforced alginate hydrogel was prepared, in which spatial localization of fibroin molecules was investigated. Confocal laser scanning microscopy revealed that fibroin molecules formed a fibrous network in the alginate-fibroin beads, which was expected to enhance mechanical strength as same as in many composite materials. Uniaxial compression test showed that fibroin-reinforced alginate beads had increased mechanical strength only after methanol treatment that caused ${\beta}$-sheet formation among fibroin molecules. Simultaneous curing and dialysis of alginate beads were carried out to remove excesscalcium but to retain fibroin in the dialysis chamber, which fabricated beads without internal fibrous fluorescent stains. Fibroin molecules were only found beneath the surface of the beads. The fibroin-diffused shell was further processed to form a thick wall after drying or was mobilizedto the centre of the bead by methanol treatment. Accordingly, the structure analyses provide processing methods of fibroin to form a wall or center clumps, which could be applied to design controlled delivery device.