• 제목/요약/키워드: Bead

검색결과 1,709건 처리시간 0.031초

로봇 아아크 용접에서 비드 형상에 공정변수들을 예측하기 위한 새로운 알고리즘 (A New Algorithm for Predicting Process Variables on Welding Bead Geometry for Robotic Arc welding)

  • 김일수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 춘계학술대회 논문집
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    • pp.36-41
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    • 1997
  • With the trend towards welding automation and robozation, mathematical models for studying the influence of various parameters on the weld bead geometry in Gas Metal Arc(GMA) welding process are required. The results of bead on plate welds deposited using the GMA welding process has enabled mathematical relationships to be developed that model the weld bead geometry. Experimental results were compared to outputs obtained using existing formulae that correlate process input variables to output parameters and subsequent modelling was performed in order to better predict the output of the GMA welding process. The aim of this work was to explain the relationships between GMA welding variables and weld bead geometry and thus, be able to predict input weld bead size. The relationships can be usefully employed for open loop process control and also for adaptive control provided that dynamic sensing of process output is performed.

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Al5083-O 알루미늄합금의 보호가스 혼합비율 및 입열량에 따른 GMA용접 특성에 관한 연구 (A Study on the GMA Welding Characteristics of Al5083-O Aluminum Alloy According to the Shield Gas Mixing Ratio and Heat Input)

  • 정재강;양훈승;이동길
    • Journal of Welding and Joining
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    • 제20권2호
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    • pp.65-70
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    • 2002
  • This study was to evaluate GMA welding characteristics of the A15083-O aluminum alloy according to the shield gas mixing ratio and heat input change. The GMA welding of the base metal was carried out with flour different shield gas mixing ratios(Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%). Regarding the if1uence on the bead shape of the shield gas mixing ratio and heat input, the bead width was greatest in Ar100%+He0% mixture. But the penetration depth and area were greatest in Ar33%+He67% mixture considering that the lower Ax gas ratio, the higher bead depth and area. Also, dilution was also best in the shield gas mixing ratio. The size and number of deflects were least in Ar33%+He67% mixture. Higher He gas ratio resulted in less deflects detected by the radiographic inspection.

용접 비드 형상을 이용한 용접 시편의 피로수명 예측 연구 (A Study on the Fatigue Life Estimation Using Butt Weld Bead Profiles)

  • 김재훈;구병춘
    • 한국철도학회논문집
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    • 제7권2호
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    • pp.125-129
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    • 2004
  • This study investigates the fatigue lift estimation of butt weld specimen for the railway vehicle by examining butt weld bead profiles. The butt weld beads, which are welded by semi-robot method, have non-uniform bead profiles described by $\theta$, p and h. The stress concentration factors, K$\_$t/, are changed by different $\theta$, p and h from 1.395 to 2.863. Hence, the sensitivity of K$\_$k/ is changed by each $\theta$, p and h. As $\theta$ becomes lower and p and h become higher, K$\_$t/ increases. The fatigue life can be estimated very closely for the AAY specimens without residual stress using only butt weld bead profiles. But, for the AAN specimens with residual stress, the fatigue life must be estimated by considering both the weld bead profiles and the residual stress data.

가접부를 고려한 필릿 용접조건의 선정에 관한 연구 (A Study on the Selection of Fillet Weld Conditions by Considering the Tack Welds)

  • 이준영;김재웅;김철희
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.304-306
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    • 2006
  • Positioning the workpiece accurately and preventing the weld distortion, tack welding is often performed before main welding in the construction of welded structures. The weld bead size of the tack weld is determined according to the workpiece thickness, weld length, weld joint type etc. However, this tack weld deteriorates the final weld bead profile, so that the grinding process is usually adopted for the uniform weld bead profile. In this study, an experimental method for the selection of optimal welding condition was proposed in the fillet weld which was done over the tack weld. This method uses the response surface analysis in which the leg length and the reinforcement height of weld bead were chosen as the quality variables of weld bead profile. The overall desirability function, which was combined desirability function for the two quality variables, was used as the objective function for getting the optimal welding condition. From the result, it was revealed that a uniform weld bead can be obtained by adopting the optimal welding condition which was determined according to the method proposed.

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회전아크를 이용한 수평필릿 용접에 관한 연구 (I) - 공정변수와 용접비드형상의 관계 - (A Study on Horizontal Fillet Welding by Using Rotating Arc (I) - Relation Between Welding Parameters and Weld Bead Shape)

  • 김철희;나석주
    • Journal of Welding and Joining
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    • 제21권3호
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    • pp.40-45
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    • 2003
  • The high-speed rotating arc process forms a flat bead surface with decreased penetration depth because the molten droplets are deflected by centrifugal force. Therefore the rotating arc welding for horizontal fillet welding increases the leg length with the increase of rotation frequency and prevents the deflection of weld bead and overlap. In this study, the relationship between the welding parameters and the weld bead shape - leg length and undercut - are investigated experimentally. Consequently, the weld quality could be improved by rotating arc welding, and sound weld bead was achieved when applied to horizontal fillet welding with 4mm gap by avoiding the undercut which is inevitable for the conventional GMA welding methods.

부유특성을 갖는 알지네이트 비드를 이용한 위에서의 약물방출 (Use of floating alginate beads for stomach drug delivery)

  • 송원현;이기영
    • 한국생물공학회:학술대회논문집
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    • 한국생물공학회 2002년도 생물공학의 동향 (X)
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    • pp.139-144
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    • 2002
  • Two types of alginate gel beads capable of floating in the gastric cavity were prepared. The first, alginate gell bead containing olive oil(Al-Oil), is a hydrogel bead and its buoyancy is attributable to olive oil held in the alginate gel matrix. The model drug, metronidazole(MZ), contained in Al-Oil was released gradually into artificial gastric fluid. The profiles of MZ release from Al-Oil shown initial burst and after 90 min they were about 100%. The second, alginate gel bead containing curdlan microsphere(Al-C), is a gel bead with curdlan-MZ microsphere in the matrix. To sustained release rate of drug, alginate bead were prepared curdlan microsphere containing MZ. Results demonstrated that sustained delivery of MZ over 2h can be easily achieved while the bead remained float. The release properties of prepared alginate beads are applicable not only for sustained release of drugs but also for targeting the gastric mucosa.

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광대역 페라이트 비드 모델을 이용한 IC 전원단의 잡음해석 (Power Bus Noise Analysis on IC using Wide-Band Ferrite Bead Model)

  • 이신영;손경주;최우신;이해영
    • 한국전자파학회논문지
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    • 제14권12호
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    • pp.1276-1282
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    • 2003
  • SMT 타입의 페라이트 비드(ferrite bead)는 전원단에서 발생되는 잡음(noise)이 회로 소자로 유입되는 것을 막기 위해 사용되는 소자로 병렬 캐패시터(capacitor)와 직렬 인덕터(inductor) 및 저항(resistor)을 이용하여 등가 모델화된다. 이와 같은 간단한 페라이트 비드의 등가 모델은 광대역 범위에서 측정 결과와 일치하지 않는다. 본 논문에서는 광대 역(50 MHz∼3 GHz)에서 정확한 페라이트 비드의 모델을 제시하고 페라이트 비드가 있을 때와 없을 때 전원단 잡음의 회로 소자에 미치는 영향을 고찰하였다.

Nitrification Efficiency in Fixed Film Biofilters using Different Filter Media in Simulated Seawater Aquarium System

  • Peng, Lei;Jo, Jae-Yoon
    • 한국양식학회지
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    • 제16권4호
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    • pp.203-209
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    • 2003
  • Nitrification efficiency of fixed film biofilters with sand, loess bead, and styrofoam bead in biofilter columns of 1-m height and 30 cm width was studied. Synthetic wastewater was continuously supplied to the culture tank to maintain total ammonia nitrogen (TAN) concentration in the inflow water at around 8 mg/L. The hydraulic loading rate was set at 200 ㎥/$m^2$/day. TAN conversion was stabilized after about 90 day conditioning for all the selected filter media but with net accumulations of nitrite. On the volumetric basis, conversion rates of TAN and nitrite were the highest in styrofoam bead filter. Mean volumetric TAN conversion rates in the final samples were 682, 269, and 79 g TAN/㎥/day in the styrofoam bead, sand and loess bead filters, respectively. Low gravity and cost of styrofoam bead render the handling easier and more cost-effective.

EFFECTS OF FORMING PROCESS ON SEALING PERFORMANCE OF FULL-BEAD OF MLS GASKET: FINITE ELEMENT ANALYSIS APPROACH

  • CHO S.-S.;HAN B. K.;CHANG H.;KIM B. K.
    • International Journal of Automotive Technology
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    • 제6권2호
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    • pp.191-196
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    • 2005
  • A full-bead of multi-layer-steel (MLS) engine head gasket is used to seal the combustion gas. Finite element analyses were conducted to assess the dependence of the sealing performance of full-bead on the forming process consisting of embossing and flatting operations. It is demonstrated that the sealing performance is enhanced with more severe deformation of the bead plate during the embossing, i.e., with the increase in the punching depth, the punch height, the punch width and the friction coefficient of the bead plate against the punch and die, and with the decrease in the width of die cavity. Meanwhile, the flatting process that is employed to adjust the height of the embossed full-bead has no influence on the sealing performance.

LabVIEW를 이용한 용접비드 형상 계측시스템 개발 (Development of Measurement System for Welding Bead Shape using LabVIEW)

  • 강훈효;이다혜;전의식
    • 한국산학기술학회논문지
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    • 제8권2호
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    • pp.189-194
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    • 2007
  • 최근 자동차 안전에 대한 수요자의 요구가 증대되면서 용접부에 대한 품질검사방식도 강화되고 있다. 이에 따라 시트구조물의 용접부 비드 형상치수를 육안검사 또는 수동검사에 의존하던 방식에서 전수기록검사에 의한 품질관리가 요구되고 있다. 본 연구에서는 시트프레임 용접부의 품질검사를 위하여 작업자가 용접비드를 측정하면 자동으로 계측되는 시스템을 LabVIEW를 이용하여 개발하였다. 용접부의 비드 폭과 길이에 대한 품질 기준을 입력하여 놓으면 측정 시 측정하고자 하는 대상이 비드길이 인지 폭인지를 자동으로 판단하여 측정되도록 하였으며 측정된 데이터는 포인트별로 저장 기록되어 용접부의 품질기록을 보존토록 하였다. 이러한 시스템을 자동차 시트 용접부에 적용하여 실험하였으며 품질관리 작업효율에 좋은 영향을 주었다.

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