• 제목/요약/키워드: Base plate materials

검색결과 93건 처리시간 0.032초

텅스텐아크용접에 의한 Zirconium의 동종 및 이종용접 특성 분석 (Similar and Dissimilar Welding Properties of Zirconium by TIG Welding)

  • 김진영;황효운;이대현;이재관;이동근
    • 열처리공학회지
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    • 제34권4호
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    • pp.165-170
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    • 2021
  • Zirconium has excellent mechanical strength and high heat resistance and excellent corrosion resistance, and it is very important to study zirconium's dissimilar welding properties since it can be used in various applications under harsh environments. Similar welding of pure zirconium and dissimilar metal welding of pure zirconium and pure titanium were performed by TIG welding, and the welding properties were studied in association with microstructural and mechanical properties. In the Zr/Zr welded specimen, sound FZ and HAZ regions showed a basketweave microstructure composed of plate α phase. FZ region of Zr/Ti dissimilar welded specimen exhibited a maximum hardness value of 354.8 Hv, which is about three times higher than that of Ti base metal, due to the precipitation of very fine metastable ω and α phases in the beta matrix. In addition, due to the microstructural continuity in the FZ and HAZ regions, excellent elongation property of 21% was exhibited.

경남 도서지역 촌락의 가옥 유형에 관한 연구 - 지붕 형태와 지붕 재료를 중심으로 - (The Types of the Rural Housing in the Sea Islands of Gyeongnam with Special Reference to the Roofing Types and Materials)

  • 이전;성화룡
    • 한국지역지리학회지
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    • 제21권4호
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    • pp.660-672
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    • 2015
  • 촌락 가옥은 촌락 경관을 구성하는 중요한 요소이다. 기존의 촌락 가옥에 대한 지리학 연구는 주로 전통적인 민가에 초점을 두었으나, 본 연구는 오늘날의 촌락 가옥에 초점을 둔다. 본 연구는 경남 도서지역 가옥의 지붕 형태와 지붕 재료를 중심으로 제시하는 촌락 가옥의 유형에 관한 연구이다. 연구지역의 가옥에 대한 조사 결과를 바탕으로 해서 지붕 형태와 지붕 재료를 분류하는 기준을 제시하고, 이에 따른 촌락 가옥의 유형화를 시도한다. 지붕 형태를 중심으로 분류하는 가옥 유형에서는 팔작지붕 우진각 맞배지붕과 같은 전통적인 지붕 형태를 가진 가옥이 많고, 전통적인 지붕 형태 이외의 가옥 유형에서는 단순평지붕 가옥이 많다. 두 개 이상의 지붕 형태를 가진 결합양식지붕 가옥 유형의 경우, 경사-평지붕 가옥이 경사-경사지붕 가옥보다 10여 배나 많다. 지붕 재료 중에서는 시멘트, 컬러강판, 인조슬레이트가 가장 많이 사용된다. 특정 지붕 재료가 특정 지붕 형태에서 두드러지게 사용되는 경우가 있는데, 이를 통해 연구지역의 주요한 가옥 유형을 '지붕 재료와 지붕 형태'를 중심으로 다섯 가지로 유형화할 수 있다.

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스틱-슬립음 발생저감을 위한 고분자 소재간 실험적 미끄럼 마찰특성 분석 (Experimental Study on Friction Characteristics between Sliding Polymer Plates for Reduction of Stick-and-Slip Abnormal Noise)

  • 이동규;박희진;박상후
    • 폴리머
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    • 제37권5호
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    • pp.642-648
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    • 2013
  • 이상소음은 고분자 판재가 상호간에 미끄럼 운동을 할 때 마찰에 의한 스틱-슬립 메카니즘에 의하여 발생한다. 본 연구에서는 실험적 방법을 통하여 이상소음을 줄이기 위하여 가전제품에 많이 사용되는 ABS, PP, MIPS, POM 고분자 소재에 대하여 ABS를 기초로 하여 소재간의 조합이 이상소음에 미치는 영향을 알아보았다. 소재간 마찰에 의한 이상소음을 평가하기 위한 실험방법과 장치를 제안하였으며, 실험변수로는 소재의 조합뿐만 아니라 고분자 판재의 표면 거칠기, 수직 접촉하중, 상대운동 속도 등을 두었다. 본 연구를 통하여 이상소음 저감을 위해서 ABS 소재와 POM 소재 조합이 가장 좋음을 알 수 있었으며, 다른 재료조합에 대한 결과도 상호 비교하였다.

치과 SLM용 Ni-Cr 금속분말 특성 관찰 (Production of Ni-Cr Metal Powder by Selective Laser Melting for Dentistry to Observation of Characteristics)

  • 홍민호
    • 대한치과기공학회지
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    • 제37권1호
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    • pp.23-29
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    • 2015
  • Purpose: The selective laser melting (SLM) process for dentistry, which is one of the additive manufacturing technologies (AM) allows for rapid production of a three-dimensional model with complex shape by directly melting metal powder. This process generates detailed items of a three-dimensional model shape through consolidation of a thin powder layer by utilizing both selective melting and laser beam simultaneously. In regard to SLM process, Fe-base powder, Ti-6AI-4V powder, AI-base powder, etc. have been researched. It is believed that the aforementioned technologies will be widely utilized in manufacturing metal parts using metal powder of raw material. This study chose Ni-Cr-Mo metal powder in order to manufacture metal powder materials that would be used in the selective laser melting for dentistry. Methods: This study manufactured metal powder using mechanical alloying technique (MA) among those metal powder manufacturing techniques. Moreover, this study aimed to utilize the metal powder manufactured after observing the characteristics of powder as preliminary data of Ni-Cr-Mo metal powder. This study could obtain the following conclusions within the experimental limitations. Results: As a result of mechanically alloying Ni-Cr-Mo powder over time, its mean particle size was $66.93{\mu}m$ $54.4{\mu}m$ and $45.39{\mu}m$ at 10h, 20h and 30h, respectively. The gtain form of metal powder by mechanical alloying technique was a sponge-like shape of irregular plate; however, the gtain form manufactured by high-pressure water aromization process had the following three types: globular type, chain type and oval type. Conclusion: This study found $37.65{\mu}m$ as the mean particle size of Ni-Cr-Mo metal powder, which was manufactured using water atomization technique under the following conditions: water atomization flux of 300 liter/min, hydraulic pressure of $400kgf/cm^2$ and injection angle of $45^{\circ}$. This study confirmed that the grain form of powder (solid particle form) would vary depending on the manufacturing process.

PLASTICITY-BASED WELDING DISTORTION ANALYSIS OF THIN PLATE CONNECTIONS

  • Jung, Gonghyun;Tsai, Chon L.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.694-699
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    • 2002
  • In autobody assembly, thin-wall, tubular connections have been used for the frame structure. Recent interest in light materials, such as aluminum or magnesium alloys, has been rapidly growing for weight reduction and fuel efficiency. Due to higher thermal expansion coefficient, low stiffness/strength, and low softening temperature of aluminum and magnesium alloys, control of welding-induced distortion in these connections becomes a critical issue. In this study, the material sensitivity to welding distortion was investigated using a T-tubular connection of three types materials; low carbon steel (A500 Gr. A), aluminum alloy (5456-H116) and magnesium alloy (AZ91C-T6). An uncoupled thermal and mechanical finite element analysis scheme using the ABAQUS software program was developed to model and simulate the welding process, welding procedure and material behaviors. The predicted angular distortions were correlated to the cumulative plastic strains. A unique relationship between distortion and plastic strains exists for all three materials studied. The amount of distortion is proportional to the magnitude and distribution of the cumulative plastic strains in the weldment. The magnesium alloy has the highest distortion sensitivity, followed by the other two materials with the steel connection having the least distortion. Results from studies of thin-aluminum plates show that welding distortion can be minimized by reducing the cumulative plastic strains by preventing heat diffusion into the base metal using a strong heat sink placed directly beneath the weld. A rapid cooling method is recommended to reduce welding distortion of magnesium tubular connections.

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전신 정위 고정장치 제작과 임상효과에 대한 연구 (The Clinical Effect and Construction of a Stereotactic Whole Body Immobilization Device)

  • 정진범;정원균;서태석;최경식;진호상;지영훈
    • 한국의학물리학회지:의학물리
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    • 제15권1호
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    • pp.30-38
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    • 2004
  • 목적: 방사선 치료 시 환자의 움직임을 최대한 고정시켜 줄 수 있으며 환자 자세에 대한 Setup 오차를 감소시키고 환자 전신에 산재한 병소를 위치화하고 좌표화할 수 있는 전신 정위 고정장치 제작과 제작한 고정장치에 대한 고정효과 및 재현성을 나타내는 환자 자세의 Setup 오차를 평가하였다. 대상 및 방법: 자체 제작한 고정장치는 크게 기본판(base plate)과 고정틀(Immobilizer), Vacuum cushion, 벨트로 이루어진다. 기본판은 50${\times}$130${\times}$1 ㎤ 베크라이트로 고정틀은 견고한 아세탈 재질을 사용하여 제작하였다. 초기의 Lax frame의 경우, side panel에 부착되어 있는 좌표계(coordinates)를 기본판 바닥에 radiopaque catheter wire를 사용하여 N 타입으로 새겨서 넣어 위치측정이 가능한 좌표계로 적용할 수 있도록 하였다. 제작된 고정장치에 대한 성능실험으로 방사선 투과율 측정 실험과 가상표적을 부착한 지원 환자를 대상으로 표적에 대한 위치측정실험이 수행되었다. 그리고 CCTV 카메라와 Digital Video Recorder (DVR)를 이용하여 획득된 환자 영상을 Matlab 프로그램으로 환자 자세에 대한 Setup 오차를 분석하였다. 결과: 전신 정위 고정장치는 CT 촬영과 방사선치료 시 사용 가능성에 중점을 두고 제작되었다. 이 고정장치의 구조는 갠트리의 회전각의 변화에 따라 충돌하지 않게 제작되었고 측면으로 경사지게 입사되는 빔의 투과율을 최대화할 수 있게 제작되었다. 고정틀의 고정효과를 높여주는 고정벨트는 입사된 빔의 방향에 방해되지 않게 제작되었다. 고정장치에 대한 방사선 투과율은 10과 21 MV의 에너지에서 95, 95%로 측정되었고 지원 환자에 부착한 가상 표적의 위치는 CT 촬영으로 파악할 수 있었다. Matlab 프로그램으로 분석한 setup 오차는 흉부의 측면과 중심부위에서 3.69$\pm$1.60, 2.14$\pm$0.78 mm이고 복부의 측면과 중심부위에서 7.11$\pm$2.10, 6.54$\pm$2.22 mm이며 여자 환자 경우, 가슴 측면의 Setup 오차는 6.33$\pm$1.55 mm으로 측정되었다. 결론: 전신 정위 고정장치의 제작과 실험을 통해 extra-cranial 암에 대한 방사선수술에서 매우 실용적이고 유용하게 사용될 것으로 사료되며 표적 위치 결정과 환자 고정 도구로서 사용될 것이다. 더 많은 환자 치료자세의 Setup 오차 측정이 수행되면 정확한 환자의 Setup 오차의 결과를 향상시킬 수 있을 것으로 기대된다.

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600MPa급 자동차용 고장렬강판의 $CO_2$ 레이저 용접부의 특성에 미치는 보호가스의 영향 (Effect of shield gas on the characteristics of $CO_2$ laser welded 600MPa grade high strength steel)

  • 한태교;이봉근;강정윤
    • 한국레이저가공학회지
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    • 제7권2호
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    • pp.19-26
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    • 2004
  • The effect of shield gas on the weldability, mechanical properties and formability of CO2 laser weld joint in 600MPa grade high strength steel was investigated. Bead on plate welds were made under various welding speed and shield gas. Tensile test was carried out under the load of perpendicular and parallel direction to the weld line, Formability of the joint was evaluated by Erichsen test. As the welding speed increases, the porosity fraction decreases. The porosity fraction in the joint used Ar-$50\%He$ mixed gas as a shield gas was lower than that of the joint used Ar gas. Hardness at the weld metal of full penetrated joint was nearly equal to that of water quenched raw metal. In a tensile test under a perpendicular load to the weld axis, strength and elongation of joint produced by optimum condition were nearly equal to those of base metal. However, the strength of joint in a tensile test under a parallel load to weld axis was higher than that of raw metal, but the elongation of joint was lower than that of raw metal. Elongation and formability were further increased by the method of using Ar+He mixed gas as a shield gas as compared with Ar gas. Formabilities of joints were recorded ranging from $58\%\;to\;70\%$ of that of base metal with different shield gases.

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Manufacturing Technique of Gilt-Bronze Objects Excavated from Tomb No.1(Donghachong) in Neungsan-ri, Buyeo

  • Shin, Yong-bi;Lee, Min-hee;Kim, Gyu-ho
    • 한국재료학회지
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    • 제30권9호
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    • pp.453-457
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    • 2020
  • Tomb No. 1 (Donghachong) of the Buyeo Neungsan-ri Tomb complex (listed as UNESCO World Heritage Site), is a royal tomb of the Baekje Sabi Period. One wooden coffin unearthed there is an important relic of the funerary culture of the Baekje. This study examines the production techniques of gilt-bronze objects attached to the wooden coffin excavated from Donghachong. The base metal of the gilt-bronze object is pure copper, with single α phase crystals in a heterogeneous form containing annealing twins; Au and Hg are detected in the gilt layer. We suggest that the surface of the forging copperplate is gilded using a mercury amalgam technique; it is thought that the annealing twins of the base material formed during the heat treatment process for the sheet metal. The gilt layer is three to five times thicker for the gilt-bronze objects found near the foot of the coffin than those near the head. We estimate the plating process is carried out at least three times because three layers are identified on the plate near the head. Therefore, it is likely that the materials and methods used to construct the gilt-bronze objects found in different parts of the coffin are the same, but the number of platings is different. This research confirms the metal crafting techniques used in Baekje by the examination of production techniques of these gilt-bronze objects. Further, our paper presents an important example of restoration and reconstruction for a museum exhibition, through effective use of scientific analysis and investigation.

피복성분에 의한 수중용접봉의 아크 안정성 개선에 관한 실험연구 (An Experimental Study on the Arc Stability Improvement of Underwater Wet Welding with Flux Ingredients)

  • 김복인;노창석;정교헌;김민남
    • 한국해양공학회지
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    • 제15권4호
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    • pp.73-79
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    • 2001
  • Underwater wet bead-on-plate welds were experimentally performed on 11mm thick SS400 steel plate as base metal by using six different types of flux coated electrodes of 3.2mm diameter. Two kinds of different flux coated wet arc electrodes (UW-1, UW-2) were individually designed flux materials, three kinds of the electrodes (E4301, E4311, E4313) were terrestrial electrodes and the another one (TN20) was an imported underwater wet welding electrode. As results, the individually designed flux coated underwater electrode, UW-2 and TN20 had a good starting and the excellent arc stability compared with other electrodes. No significant difference of bead appearance could be detected, but the slag detachability of TN20 electrodes was relatively undesirable. By rapid cooling rate, the hardness value and the portion of martensite of HAZ were increased, but it was considerably maintain stable for TN20 and UW-2 electrodes. The individually designed flux coated electrode, UW-2 could be used in practice for underwater bead welds.

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Effect of Reactive Diluents on the AC Electrical Treeing in Epoxy/Nanosilicate Systems

  • Park, Jae-Jun
    • Transactions on Electrical and Electronic Materials
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    • 제15권2호
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    • pp.77-80
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    • 2014
  • The effect of reactive diluents on the ac electrical treeing in epoxy/nanosilicate systems was studied, in a needle-plate electrode geometry. Diglycidyl ether of bisphenol A (DGEBA) type epoxy was used as a base resin, and layered silicate was used as a nano-sized filler. Polyglycol (PG) or 1,4-butanediol diglycidyl ether (BDGE) was introduced as a reactive diluent to the DGEBA/nanosilicate system, in order to decrease the viscosity of the nanocomposite system. PG acted as a flexibilizer, and BDGE acted as a chain extender, after the curing reaction. To measure the treeing propagation rate, a constant alternating current (ac) of 10 kV/4.2 mm (60 Hz) was applied to the specimen, in a needle-plate electrode arrangement, at $30^{\circ}C$ of insulating oil bath. When 10 kV/4.2 mm (60 Hz) was applied, the treeing propagate rate in the DGEBA system was $1.10{\times}10^{-3}$ mm/min, and that in the DGEBA/PG system was $1.05{\times}10^{-3}$ mm/min. As 1.5 wt% of nanosilicate was added to the DGEGA/PG system, the propagation rate was $0.33{\times}10^{-3}$ mm/min. This meant that the nano-sized layered silicates would act as good barriers to treeing propagation. The effect of chlorine content was also studied, and it was found that chlorine had a bad effect on the electrical insulation property of the epoxy system.