• Title/Summary/Keyword: Base metal fracture

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Comparison of metal wire reinforcement and glass fiber reinforcement in repaired maxillary complete denture (상악 총의치 정중 파절 수리 시 금속선 및 유리섬유의 보강효과 비교)

  • Lee, Jung-Ie;Jo, Jae-Young;Yun, Mi-Jung;Jeon, Young-Chan;Jeong, Chang-Mo;Huh, Jung-Bo
    • The Journal of Korean Academy of Prosthodontics
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    • v.51 no.4
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    • pp.284-291
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    • 2013
  • Purpose: This study compared fracture strength and fracture modes between metal wire reinforcement and glass fiber reinforcement in repaired maxillary complete denture. Materials and methods: In this study, fracture was reproduced on center of maxillary complete dentures and the denture was repaired with auto-polymerizing resin. The experimental groups (n = 10) were subjected to the following condition: without reinforcing material (control group), reinforcing with metal wire (W group), reinforcing with glass fiber pre-impregnated with light-curing resin (SES MESH, INNO Dental Co., Yeoncheon, Korea, G group). The fracture strength and fracture modes of a maxillary complete denture were tested using Instron test machine (Instron Co., Canton, MA, USA) at a 5.0 mm/min crosshead speed. The flexure load was applied to center of denture with a 20 mm diameter ball attachment. When fracture occurred, the fracture mode was classified based on fracture lines. The Kruskal-wallis test and the Mann-whitney U test were performed to identify statistical differences at ${\alpha}=.05$. Results: W group showed the highest value of fracture strength, there was no significant difference (P>.05) between control group and G group. Control group and W group showed anteroposterior fracture mainly, group W showed adhesive fracture of denture base and reinforcing material. Conclusion: In limitation of this study, the glass fiber did not improve the fracture strength of repaired maxillary complete denture, and adhesive failure was occurred along the lines of glass fiber.

A Study of Eutectic Bonding for Aluminium using Novel Brazing Process (Novel Brazing법에 의한 Al의 공정접합에 관한 연구)

  • 정병호;김무길;이성열
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.1
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    • pp.59-66
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    • 2000
  • To investigate the optimum brazing condition, variation of bonded structure and mechanical properties of novel brazed pure Al with bonding condition (brazing temperature, time and Si/flux ratio) was studied. A basic study of the bonding mechanism was also examined. The optimum brazing condition was obtained at $590^{\circ}$ for 2 minutes and the bonded structure showed that it is composed of almost entirely eutectic Al-Si with near eutectic composition. At higher brazing temperature $630^{\circ}$, hypoeutectic Al-Si structure was observed in the bonded area and resulted in erosion of base metal. The thickness of eutectic layer formed in optimum brazing temperature increased linearly with the square root of time, showing a general diffusion controlled process. The ultimate tensile strength of bonded joint brazed at an optimum brazing condition was about 60% of base metal and its fracture surface showed a brittle mode.

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The Characteristic Evaluation of Electron Beam Welding for Al 6061 alloy with thick-thickness plate (후판 Al 6061합금의 전자빔용접 특성 평가)

  • Jeong In-Cheol;Sim Deok-Nam;Kim Yong-Jae
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.68-70
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    • 2006
  • For the aluminum material of the thick-thickness more than 100mm Penetration depth Electron beam welding is effectively applicable with a characteristic of high energy intensity. But Al 6061 alloy has high crack sensitivity due to minor alloys, which are silicon, magnesium, copper etc. With a sample block of 135mm thickness EBW test was performed in vertical position. As tensile strength has $210{\sim}220N/mm^2$ with weld area broken. Bend test shows low ductility with fracture of partly specimens. Chemical contents of alloys show no difference between weld and base metal. Defect in middle weld area figures out typical hot crack due to low melting materials. Micro structure of weld area has some difference compare to HAZ and base metal. As a result of EBW test for Al 6061 alloy, it shows that weld defect could be occurred even though establishing of optimum weld parameter condition.

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A Study on the Laser Beam Weldability Using Zircaloy-4 Cladding Tube (지르칼로이-4 피복관을 이용한 레이저용접성 연구)

  • 박진석;김동균;김상태;양명승;김수성;이정원
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.72-72
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    • 2002
  • Corrosion and tensile properties of zircaloy-4 cladding tube having a laser welding part in elevated temperature are studied to present the criterion of quality evaluation in nuclear reactor and find the scientific basis of SCC, with laser welding method using by coupling up cladding tube to end cap. In the result of tensile test(400℃), the fracture is not happened in the welding part but base metal and the result of corrosion test(400℃ 1500psi steam), corrosion rate of the molten zone and PMZ is a little higher than the other zone.

A Study on the Laser Beam Weldability Using Zircaloy-4 Cladding Tube (지르칼로이-4 피복관을 이용한 레이저용접성 연구)

  • 박진석;김동균;김상태;양명승;김수성;이정원
    • Journal of Welding and Joining
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    • v.20 no.6
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    • pp.796-801
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    • 2002
  • Corrosion and tensile properties of zircaloy-4 cladding tube having a laser welding part in elevated temperature are studied to present the criterion of quality evaluation in nuclear reactor and find the scientific basis of SCC, with laser welding method using by coupling up cladding tube to end cap. In the result of tensile test($400^{\circ}C$), the fracture is not happened in the welding part but base metal and the result of corrosion test($400^{\circ}C$ 1500psi steam), corrosion rate of the molten zone and PMZ is a little higher than the other zone.

Effects of Tool Rotation and Transition Speed during Friction Stir Welding of Al 7075-T651 Alloy (Al 7075-T651의 마찰교반 용접에 대한 회전속도와 이송속도의 영향)

  • Han, Min-Su;Jeon, Jeong-Il;Jang, Seok-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.4
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    • pp.532-539
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    • 2007
  • The 7075-T651 Al alloy was welded by friction stir welding. Microstructure, macro behaviors and fracture type in the nugget, thermo-mechanically affected zone(TMAZ) and heat affected zone(HAZ) of the welded part were compared to base metal. The microsturctures of nugget zone were compared with tool rotation speeds and various tool transition speed. When the rotation speeds were decreased and transition speeds were increased, the hardness of nugget zone were decreased. Also, the optimal microstructure was observed at the low rotation speed of 800rpm and the high transition speed of 124mm/min. The transgranular dimple and quasi-cleavage at fractured part of nugget zone were investigated.

A study on the fatigue life and the change of the strain during the fatigue fracture on the fillet welded specimens of SM490A (SM490A 재질 필렛 용접시편의 피로수명과 용접부 피로파단시 스트레인 변화 연구)

  • 김재훈;구병춘
    • Journal of the Korean Society for Railway
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    • v.7 no.4
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    • pp.345-349
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    • 2004
  • This study investigates the fatigue lives of SM490A material(base metal) specimens and fillet weld specimens, which are made same material and weld method for the railway vehicle. These fatigue lives have a difference, the fatigue lives of weld specimen are shorter than those of base metal. We measured the strains on the weld positions of the specimens during the fatigue test for investigation of crack initiation and crack growth. In these result, we could find the information of the crack initiation position on weld bead and the history of crack growth. Also we knew that the fatigue crack initiation cycles and the changes of the strain which were affected the fractured surface roughness and morphology.

Sn계 무연 솔더에 관한 연구

  • 이창배;정승부;서창제
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2001.11a
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    • pp.75-87
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    • 2001
  • Three different kinds of substrate used in this study : bare Cu substrate, Ni-P/Cu substrate with a Ni-P layer thickness of $5\mu\textrm{m},$ and Au/Ni-P/Cu substrate with the Ni-P and Au layers of $0.15\mu\textrm{m}$ and $5\mu\textrm{m}$ thickness respectively. The wettability of various Sn-base solders was affected by the substrate metal finish used, i.e., nickel, gold and copper. On the Au/Ni-F/Cu substrate, Sn-base solders wet better than any of the other substrate metal finishes tested. The interfacial reaction between various substrate and Sn-base solder was investigated at $70^{\circ}C,$ $100^{\circ}C,$ $120^{\circ}C,$ $150^{\circ}C,$ $170^{\circ}C$ and $200^{\circ}C$ for reaction times ranging from 0 day to 60 day. Intermetallic phases was formed along a Sn-base solder/ various substrate interface during solid-state aging. The apparent activation energy for growth of Sn-Ag/Cu, Sn-Ag-Bi/Cu, and Sn-Bi/Cu couples were 65.4, 88.6, and 127.9 Kj/mol, respectively. After isothermal aging, the fracture surface shoved various characteristics depending on aging temperature and time, and the types of BGA pad.

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Laser Welding of AZ31B-H24 Mg Alloy with AZ61 Filler Wire (AZ61 필러 와이어를 첨가한 AZ31B-H24 마그네슘 합금의 레이저 용접)

  • Ryu, Chung-Sun;Bang, Kook-Soo;Lee, Mok-Young;Chang, Woong-Sung
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.54-58
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    • 2008
  • Laser welding with AZ61 filler wire was carried out to improve formability though reduction of porosity and formation of under fill bead. Optimum welding condition and mechanical properties of butt joint for $400{\times}500{\times}1.3mm$ magnesium sheets were studied. Optimal welding conditions of laser power, welding speed, and defocusing length are 1000W, 3m/min, and 2mm, respectively. Results of tensile test indicated that both tensile strength and elongation of specimens welded with filler wire were improved at room temperature because of reduction of porosity and under-filled bead formation in addition to the precipitation hardening and microstructure refinement by Al-Mn and Mg-Al-Zn precipitates. At elevated temperature of $200{\sim}350^{\circ}C$, fracture location of tensile specimen was shifted from weld metal to base metal, indicating less softening of weld metal than base metal.

Creep and creep crack growth behaviors for base, weld, and heat affected zone in a grade 91 weldment

  • Kim, Woo-Gon;Sah, Injin;Kim, Seon-Jin;Lee, Hyeong-Yeon;Kim, Eung-Seon
    • Nuclear Engineering and Technology
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    • v.53 no.2
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    • pp.572-582
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    • 2021
  • This study investigated the creep and creep crack growth (CCG) behavior of the base metal (BM), weld metal (WM), and heat affected zone (HAZ) in a Gr. 91 weldment, which was made by a shield metal arc weld process. A series of tensile, creep, and CCG tests were performed for the BM, WM, and HAZ at 550 ℃. Creep behavior of the BM, WM, and HAZ was analyzed in terms of various creep laws; Norton's power-law, Monkman-Grant relation and damage tolerance factor (λ), and their constants were determined. In addition, each CCGR law for the BM, WM, and HAZ was proposed and compared in terms of a C*-fracture parameter. The WM and HAZ revealed faster creep rate, lower rupture ductility, and faster CCGRs than the BM, but they showed a similar behavior in the creep and CCG. The CCGRs obtained in the present study exhibited a marginal difference when compared with those of RCC-MRx of currently elevated design code in France. A creep crack path in the HAZ plane progressed towards a weak fine-grained HAZ adjacent to the BM.