• 제목/요약/키워드: Ball-on-plate

검색결과 95건 처리시간 0.031초

Al-Si계 소실모형주조합금의 미세조직 및 인장성질에 미치는 주형재료의 영향 (Effect of Mold Materials on the Microstructure and Tensile Properties of Al-Si based Lost Foam Casting Alloy)

  • 김정민;이강래;최경환
    • 한국주조공학회지
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    • 제39권5호
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    • pp.87-93
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    • 2019
  • The effects of mold materials on the microstructure and tensile properties were investigated to develop a mass production technique of aluminum alloy parts with excellent mechanical properties using a lost foam casting method. The microstructures of the plate-shaped cast alloy showed a tendency to be finer in proportion to the thickness of the plate, and a remarkably fine structure was obtained by applying a steel chill or a ball as a mold material compared to general sand. When a steel ball was used, it was observed that the larger the ball, the finer the cast structure and the better the tensile properties. The microstructure and tensile properties of the cast parts with complex shapes were greatly affected by the gating system, but the positive effects of the steel chill and the steel ball as a mold material were clear.

공동주택 현장 측정자료를 활용한 중량충격원의 바닥충격음 차단성능 비교 (Comparison of Impact Sound Insulation Performances of Apartment Floors Against Heavy-weight Impact Sources via Field Measurement Data)

  • 윤창연;연준오;김명준
    • 한국소음진동공학회논문집
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    • 제24권8호
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    • pp.651-658
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    • 2014
  • Notification 2013-611 of MOLIT has come into effect. It relates primarily to new standard impact source. In this study, an in-depth experimental analysis of the difference between a bang machine and an impact ball was performed via field testing of shear wall and flat plate structure at 51 sites. This paper focuses on the difference in single number quantities between a bang machine and an impact ball. At wall thicknesses of 180 and 210 mm in shear wall structure, the single number quantities exhibited differences of 3.1 and 4.5 dB, respectively, and at thicknesses exceeding 250 mm in flat plate structure, the difference was constant at 4.6 dB. With regard to flat plate structures, the single-index difference increased up to 11 dB as the thickness of the floor slab increased. In general, the highest level of contribution for the bang machine was 63 Hz, irrespective of thickness determining bandwidth. The highest level for the impact ball were 63 Hz and 125 Hz. In future research, when reviewing additional field performance measurement data, it will be necessary to consider a detailed examination instead of the current method of uniformly adding 3 dB for all thicknesses and types of structures.

The Characterization of the Resin Bonded Graphite Composite Bipolar Plate using Isotropic Graphite Powder for PEM Fuel Cell

  • Cho, Kwang-Youn;Riu, Doh-Hyung;Hui, Seung-Hun;Kim, Hong-Suk;Chung, Yoon-Jung;Lim, Yun-Soo
    • Carbon letters
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    • 제8권4호
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    • pp.326-334
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    • 2007
  • In this study, graphite composites were fabricated by warm press molding method to realize commercialization of PEM fuel cells. Graphite composites have been considered as alternative economic materials for bipolar plate of PEM fuel cells. Graphite powder that enables to provide electrical conductivity was selected as the main substance. The graphite powder was mixed with phenolic resin and the mixture was pressed using a warm press method. First of all, the graphite powder was pulverized with a ball mill for the dense packing of composite. As the ball milling time increases, the average size of particles decreases and the size distribution becomes narrow. This allows for improvement of the uniformity of graphite composite. However, the surface electrical resistivity of graphite composite increases as the ball milling time increases. It is due to that graphite particles with amorphous phase are generated on the surface due to the friction and collision of particles during pulverizing. We found that the contact electrical resistivity of graphite particles increases as the particle size decreases. The contact electrical resistivity of graphite powders was reduced due to high molding pressure by warm press molding. This leads to improvement of the mechanical properties of graphite composite. Hydrogen gas impermeability was measured with the graphite composite, showing a possibility of the application for bipolar plate in fuel cell. And, I-V curves of the graphite composite bipolar plate exhibit a similar performance to the graphite bipolar plate.

Friction and Wear of Pressureless Sintered Ti(C,N)-WC Ceramics

  • Park, Dong-Soo;Yun, Shin-Sang;Han, Byoung-Dong;Kim, Hai-Doo
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.211-212
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    • 2002
  • Friction and wear of pressureless sintered Ti(C,N)-WC ceramics were studied using a ball-on-reciprocating flat apparatus in open air. The silicon nitride ball and the cemented carbide (WC-Co) ball were used against the Ti(C,N)-WC plate samples. The friction coefficients of the Ti(C,N)-WC samples against the silicon nitride ball and the cemented carbide ball were about 0.57 and 0.3, respectively. The wear coefficient of the sample without WC addition was 5 times as large as that of the sample with 10 mole % WC addition when tested against the silicon nitride ball under 98 N. The higher wear coefficient of Ti(C,N)-0WC was explained in part by larger grain size. Wear occurred mainly by grain dislodgment after intergranular cracking mainly caused by the accumulated stress within the grains.

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조선 전기 자동물시계의 주전(籌箭) 연구 (A STUDY ON THE JUJEON OF AUTOMATIC CLEPSYDRA IN EARLY JOSEON DYNASTY)

  • 윤용현;김상혁;민병희;오경택
    • 천문학논총
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    • 제36권3호
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    • pp.65-78
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    • 2021
  • Jagyeokru, an automatic striking water clock described in the Sejong Sillok (Veritable Records of King Sejong) is essentially composed of a water quantity control device and a time-signal device, with the former controlling the amount or the flow rate of water and the latter automatically informing the time based on the former. What connects these two parts is a signal generating device or a power transmission device called the 'Jujeon' system, which includes a copper rod on the float and ball-racked scheduled plates. The copper products excavated under Gongpyeong-dong in Seoul include a lot of broken plate pieces and cylinder-like devices. If some plate pieces are put together, a large square plate with circular holes located in a zigzag can be completed, and at the upper right of it is carved 'the first scheduled plate (一箭).' Cylinder-like devices generally 3.8 cm in diameter are able to release a ball, and have a ginkgo leaf-like screen fixed on the inner axis and a bird-shaped hook of which the leg fixes another axis and the beak attaches to the leaf side. The lateral view of this cylinder-like device appears like a trapezoid and mounts an iron ball. The function of releasing a ball agrees with the description of Borugak Pavilion, where Jagyeokru was installed, written by Kim Don (1385 ~ 1440). The other accounts of Borugak Pavilion's and Heumgyeonggak Pavilion's water clocks describe these copper plates and ball releasing devices as the 'Jujeon' system. According to the description of Borugak Pavilion, a square wooden column has copper plates on the left and right sides the same height as the column, and the left copper plate has 12 drilled holes to keep the time of a 12 double-hours. Meanwhile, the right plate has 25 holes which represent seasonal night 5-hours (Kyeong) and their 5-subhours (Jeom), not 12 hours. There are 11 scheduled plates for seasonal night 5-hours made with copper, which are made to be attached or detached as the season. In accordance with Nujutongui (manual for the operation of the yardstick for the clepsydra), the first scheduled plate for the night is used from the winter solstice (冬至) to 2 days after Daehan (大寒), and from 4 days before Soseol (小雪) to a day before the winter solstice. Besides the first scheduled plate, we confirm discovering a third scheduled plate and a sixth scheduled plate among the excavated copper materials based on the spacing between holes. On the other hand, the width of the scheduled plate is different for these artifacts, measured as 144 mm compared to the description of the Borugak Pavilion, which is recorded as 51 mm. From this perspective, they may be the scheduled plates for the Heumgyeonggak Ongru made in 1438 (or 1554) or for the new Fortress Pavilion installed in Changdeokgung palace completed in 1536 (the 31st year of the reign of King Jungjong) in the early Joseon dynasty. This study presents the concept of the scheduled plates described in the literature, including their new operating mechanism. In addition, a detailed model of 11 scheduled plates is designed from the records and on the excavated relics. It is expected that this study will aid in efforts to restore and reconstruct the automatic water clocks of the early Joseon dynasty.

사다리꼴 형상의 경량체를 가진 데크형 중공슬래브의 휨 및 전단성능에 대한 실험적 연구 (Experimental Study on Bending and Shear Performance of Deck Type Void Slab with Trapezoidal Hollow Ball)

  • 김필중;김상모;박준혁
    • 한국강구조학회 논문집
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    • 제29권6호
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    • pp.443-453
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    • 2017
  • 본 연구에서는 데크형 중공슬래브의 중공률을 확보하기 위한 방안으로 기존의 중공슬래브에 일반적으로 사용되는 구형형상의 경량체 대신 사다리꼴 형상의 경량체를 적용하고, 이에 따른 휨 및 전단 내력 성능을 실험을 통해 확인하였으며, 일방향 데크플레이트의 설치방향에 따른 구조특성을 검토하였다. 그 결과 휨내력 측면에서는 기존 구형형상의 경량체를 가진 중공슬래브와 동등한 수준의 성능을 발휘하는 것을 확인하였으며, 전단내력 측면에서는 경량체 형상 변화에 따른 차이보다는 데크플레이트의 트러스철선의 기여에 따라 큰 전단내력성능을 발휘하는 것을 확인하였다. 중공체 설치시 콘크리트 유효단면의 감소로, 전단 강도가 약 50~60% 정도로 저하된다는 기존 연구에 따른 계산한 전단내력값과 비교하였을 때, 폭방향으로 데크를 설치하여 트러스철근이 전단에 영향을 미치지 않을 것으로 가정한 실험체도 트러스철근의 트러스프레임 거동에 의한 영향으로 저감 전 값 대비 87%의 성능을 보여 기존 연구에 따른 계산전단내력보다 최대하중이 더 크게 나타났다.

DLC 코팅에 의한 사판식 피스톤 펌프의 저속 영역 동력 손실 개선 (Performance Improvement of a Swash Plate Type Piston Pump in the Low-Speed Range by a DLC Coating)

  • 홍예선;김종혁;이성렬
    • 드라이브 ㆍ 컨트롤
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    • 제11권4호
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    • pp.25-31
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    • 2014
  • This paper details application of a DLC(Diamond Like Carbon)-coating to the swash plate and the ball joint of pistons that make sliding contact with the piston shoes of an axial piston pump. This process, aimed to reduce the frictional and leakage power losses of the hydrostatic piston shoe bearings at the low speed range. At lower speeds than 100rpm, the positive effects of the DLC-coating on the power loss reduction of the hydrostatic piston shoe bearings could be confirmed. These effects resulted in little improvement in volumetric efficiency of the test pump, but the mechanical efficiency could be raised by up to 5% at 100rpm; here, the DLC-coated swash plate played a more dominant role than the DLC-coated ball joint.

반응소결 탄화규소의 접동조건에 따른 마찰계수 및 미세구조 (Friction Coefficient and Microstructure of Reaction-Bonded Silicon Carbide According to Sliding Conditons)

  • 김호균;김인섭;이병하
    • 한국세라믹학회지
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    • 제32권7호
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    • pp.825-831
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    • 1995
  • Reaction-bonded SiC-Si material was fabricated by infiltration of Si melt into a mixture of $\alpha$-SiC and carbon at 175$0^{\circ}C$ under the vacuum atmosphere. Wear properties were analyzed by ball-on-plate wear tester, changing loading weight, sliding speed, sliding time and atmosphere, Results showed that the friction coefficient was decreased with increasing load and sliding velocity. The lowest friction coefficient of 0.05 was obtained under an oil atmosphere. The analysis of the wear surface indicated that the areas wehre particles were pulled out and where free silicon particles worn out preferentially serve as liquid reservoirs to decrease the wear resistance.

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전동볼밀을 이용한 금속기반 복합재 제조공정에서 분쇄매체차이에 대한 입자형상변화와 DEM 시뮬레이션 해석 (Particle Morphology Change and Different Experimental Condition Analysis during Composites Fabrication Process by Conventional Ball Mill with Discrete Element Method(DEM) Simulation)

  • 바춘흘루 이치커;보르 암갈란;오양가;이재현;최희규
    • 한국재료학회지
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    • 제26권11호
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    • pp.611-622
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    • 2016
  • Particle morphology change and different experimental condition analysis during composite fabrication process by traditional ball milling with discrete element method (DEM) simulation were investigated. A simulation of the three dimensional motion of balls in a traditional ball mill for research on the grinding mechanism was carried out by DEM simulation. We studied the motion of the balls, the ball behavior energy and velocity; the forces acting on the balls were calculated using traditional ball milling as simulated by DEM. The effect of the operational variables such as the rotational speed, ball material and size on the flow velocity, collision force and total impact energy were analyzed. The results showed that increased rotation speed with interaction impact energy between balls and balls, balls and pots and walls and balls. The rotation speed increases with an increase of the impact energy. Experiments were conducted to quantify the grinding performance under the same conditions. Furthermore, the results showed that ball motion affects the particle morphology, which changed from irregular type to plate type with increasing rotation speed. The evolution was also found to depend on the impact energy increase of the grinding media. These findings are useful to understand and optimize the particle motion and grinding behavior of traditional ball mills.

일방향 및 직교형 유리섬유/에폭시 복합재로 피막된 판유리의 미소강구 충격에 의한 표면파괴거동 (Surface Fracture Behaviors of Unidirectional and Cross Ply Glass Fiber/Epoxy Lamina-Coated Glass Plates under a Small-Diameter Steel Ball Impact)

  • 장재영;최낙삼
    • Composites Research
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    • 제22권4호
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    • pp.33-40
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    • 2009
  • 유리섬유/에폭시 복합재료로 피막한 판유리의 표변파괴거동에 대한 섬유방향효과를 미소강구 충격실험을 통해 연구했다. 본 연구에서는 단순소다유리판(soda-lime glass plates), 일방향 유리섬유/에폭시박막 (glass/epoxy lamina ply)을 1층 및 2층 접착, 직교형 유리섬유/에폭시 박막 (2층)을 접착한 4종류의 시편을 사용하였다. 유리판 배면에 스트레인게이지를 부착하여 충격중의 최대 응력과 흡수파괴에너지를 측정하였다. 피막없는 판유리의 경우 충격속도 증가에 따라 링균열, 콘균열, 레이디얼 균열이 충격표면부에서 발생하였다. 복합재료 박막으로 피막한 결과, 소다유리판의 균열은 현저히 감소하였으며 섬유층과 판유리사이의 박리 및 소성변형영역의 방향은 섬유방향으로 진행했다. 최대응력과 흡수파괴에너지를 이용하여 구한 충격 표면파괴지수는 표면저항의 효과적인 평가지수로서 사용될 수 있었다.