• Journal of the Korean Society for Precision Engineering
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• v.13 no.2
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• pp.76-83
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• 1996

We have developed the unconventional robot arm which is composed of the two main parts, one is a ball screw and the other is a robot arm. The dynamic systems of the robot arm and ball screw are unstable systems coupled with each other. The ball screw mechanism is unstable system but controllable system. The robot arm's dynamics is quasi stable system when ball screw's angular position is zero, else, unstable system. Our system has the duality between stability and controllability at the view point of control. This duality causes difficulty to control of the robot arm using normal control law. We have investigated the location of the characteristic roots of the dynamic equation. And we have found out that the best condition for the control of the arm is quasi stable state. In this paper, we have proposed multiple control laws which are consist of three components to guarantee the stability and controllability simultaneously. The computer simulations were carried out based on VSC about the angular position control of the robot arm, and it is confirmed that the good performances could be obtained by using new controller.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.4
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• pp.73-78
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• 1998

In this paper, we have studied about the thermal expansion of the ball screw used for the CNC machine tools. The hollow ball type is used for the ball screw. We have compared the conventional cooling system and function with the improved cooling system and function which is developed the path providing cooling oil in hollow ball screw. That is the temperature variation and positioning accuracy are analyzed of the ball screw. We have obtained the following results through this experiment. 1) The improved cooling system of the hollow ball screw for CNC machine tools was developed 2) The improved cooling system of the hollow ball screw has a large effectiveness on restraining the thermal expansion of the ball screw. 3) The positioning accuracy of the ball screw was improved about 2~4$\mu$m using temperature -controlled cooling oil.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.6
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• pp.685-691
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• 2011

The Bearing preload units are used for stable rotational movements of high speed spindles. The feeding mechanism of the preload unit is important to prevent overheat of bearings and to keep constant bearing load under thermal deformation of spindle unit. In this study, ball slide guide and ball bush as feeding mechanism of preload unit are selected. The maximum static friction force, radial stiffness and damping ratio of ball slide guide with ball load, ball number and ball size are widely investigated. In conclusion, the surface of ball slide guide must be heat treated to reduce static friction force. The number and size of ball are increased to control sensitive bearing preload force.

• Journal of the Korean Society for Aviation and Aeronautics
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• v.22 no.4
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• pp.93-98
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• 2014

In this study, control of oxidizer mass flow rate and verification of control system were performed for hybrid rocket thrust control application. Oxidizer flow control system consists of ball valve and stepping motor where gaseous oxygen was used for oxidizer at feeding pressure of 10, 20 and 30 bar. According to experimental results, the oxidizer mass flow rate showed a relatively linear increment as ball valve open angle increases regardless of feeding pressure. In addition, the level of the oxidizer flow rate was kept almost constant at each sequence of flow control with ball valve during the 20 seconds of operation.

• Proceedings of the Korea Institute of Convergence Signal Processing
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• 2001.06a
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• pp.125-128
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• 2001

In this paper, We proposed the nonlinear controller and observer design for a ball and beam system. Unfortunately, for the ball and beam system, the control coefficient is zero whenever the angular velocity or ball position are zero. Therefore, the relative degree of the ball and beam system is not well defined. The presented the nonlinear controller and observer design is based on the approximation input-output feedback linearization. And we verified that the proposed nonlinear controller and observer scheme is the feasible through a computer simulation.

• Journal of Drive and Control
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• v.12 no.2
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• pp.14-20
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• 2015

This paper focuses on the issue of force synchronizing control for the injection servomechanism of injection molding machines. Prior to the controller design, a virtual design model was developed for the injection mechanism with an AC servomotor-ball screw. A synchronizing controller is designed and combined with the PID control to accommodate the mismatches between the real plant and the linear model plant used. Due to the plant uncertainty, the stiffness and the damping of the mechanism were considered. From the tracking control simulations based on the virtual design model, it is shown that a significant reduction in force synchronizing error is achieved through the use of a proposed control scheme.

• Structural Engineering and Mechanics
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• v.83 no.5
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• pp.655-669
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• 2022

Passive vibration control devices like tuned liquid column dampers (TLCD) not only significantly reduce buildings' vibrations but also can serve as a water storage facility. The recently introduced modified form of TLCD known as tuned liquid column ball damper (TLCBD) suppressed external vibration efficiently compared to traditional TLCD. For excellent performance, the mass ratio of TLCBD should be in the range of 5% to 7%, which does not include the mass of the ball. This additional mass of the ball increases the overall structure mass. Therefore, in this paper, an effort is made to reduce the mass of TLCBD. For this purpose, a new modified version of TLCBD known as tuned liquid column hollow ball damper (TLCHBD) is proposed. The existing mathematical modeling of TLCBD is used for this new damper by updating the numerical values of the mass and mass moment of the ball. Analytically the optimal design parameters are obtained. Numerically the TLCHBD is investigated with a single degree of freedom structure under harmonic and seismic loadings. It is found that TLCHBD performance is similar to TLCBD in both loadings' cases. To validate the numerical results, an experimental study is conducted. The mass of the ball of TLCHBD is reduced by 50% compared to the ball of TLCBD. Both the arrangements are studied with a multi-degree of freedom structure under harmonic and seismic loadings using a shake table. The results of the experimental study confirm the numerical findings. It is found that the performance behavior of both the dampers is almost similar under harmonic and seismic loadings. In short, the TLCHBD is lighter in weight than TLCBD but has a similar vibration suppression ability.

• Journal of Institute of Control, Robotics and Systems
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• v.3 no.3
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• pp.289-296
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• 1997

In this paper, a method has been proposed for error measurement/diagnosis of CNC machine tools using the ball link bar on three dimensional space. For the circular motion error measurement, deviation between the desired and actual test path has been measured and analysed using a new type of ball link which incorporates ideal three point contact between reference balls and sockets. Computer program for the error evaluation has been developed and implemented under PC environment. Using the developed program, the circular test data on a CNC machine tool have been analysed, and thus, machine tool errors were effectively evaluated.

• Journal of Institute of Control, Robotics and Systems
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• v.19 no.11
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• pp.960-967
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• 2013

Shape recognition of solder ball bumps in a BGA (Ball Grid Array) is an important issue in flip chip bonding technology. In particular, the semiconductor industry has required faster and more accurate inspection of micron-size solder bumps in flip chip bonding as the density of balls has increased dramatically. The difficulty of this issue comes from specular reflection on the metal ball. Shape recognition of a metal ball is a very realproblem for computer vision systems. Specular reflection of the metal ball appears, disappears, or changes its image abruptly due to tiny movementson behalf of the viewer. This paper presents a practical shape recognition method for three dimensional (3-D) inspection of a BGA using a 5-step ring illumination device. When the ring light illuminates the balls, distinctive specularity images of the balls, which are referred to as "iso-slope contours" in this paper, are shown. By using a mathematical reflectance model, we can drive the 3-D shape information of the ball in aquantitative manner. The experimental results show the usefulness of the method for industrial application in terms of time and accuracy.

• Proceedings of the KIEE Conference
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• 1999.07b
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• pp.712-714
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• 1999

Ball-balancing control systems are ideal to demonstrate the design and hardware implementation Procedures of optimal controllers based on modern control theory. This paper presents the design of an $H_2$ optimal controller based on the generalized plant model of the ball-balancing system. The problem of balancing a metal ball on the midpoint of a beam is ultimately related to a regulating problem. So, the designed controller is correspond to this problem. The controller was experimented by DSP(digital signal processing) equipments and simulated by MATLAB. The performance of controller was verified through the experiments.