• Title/Summary/Keyword: Axial groove

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A Study on Engine Durability Considering Oil Consumption and Wear of Piston-Ring Pack and Cylinder Bore (피스톤 링 팩 및 실린더 보아 마모와 오일소모를 고려한 엔진 내구수명 연구)

  • Chun Sang-Myung
    • Tribology and Lubricants
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    • v.22 no.3
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    • pp.155-163
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    • 2006
  • Ring, groove and cylinder bore wear may not be a problem in most current automotive engines. However, a small change in ring face, groove geometry and cylinder bore diameter can significantly affect the lubrication characteristics and ring axial motion. This in turn can cause to change inter-ring pressure, blowby and oil consumption in an engine. Therefore, by predicting the wear of piston ring face, ring groove and cylinder bore altogether, the changed ring end gap and the changed volume of gas reservoir can be calculated. Then the excessive oil consumption can be predicted. Being based on the calculation of gas flow amount by the theory of piston ring dynamics and gas flow, and the calculation of oil film thickness and friction force by the analysis of piston ring lubrication, the calculation theory of oil amount through top ring gap into combustion chamber will be set. This is estimated as engine oil consumption. Furthermore, the wear theories of ring, groove and cylinder bore are included. Then the each amount of wear is to be obtained. The changed oil consumption caused by the new end gap and the new volume of oil reservoir around second land, can be calculated at some engine running interval. Meanwhile, the wear amount and oil consumption occurred during engine durability cycle are compared with the calculated values. Next, the calculated amount of oil consumption and wear are compared with the guideline of each part's wear and oil consumption. So, the timing of part repair and engine life cycle can be predicted in advance without performing engine durability test. The wear data of rings, grooves and cylinder bore are obtained from three engines before and after engine durability test. The calculated wear data of each part are turn out to be around the band of averaged test values or a little below.

Analysis of Thermal Control Performance of Variable Conductance Heat Pipe with Axial Grooves (축방향 그루브형 가변전열 히트파이프의 열제어 특성)

  • Park, Y.S.;Kim, D.E.;Byon, G.S.;Suh, J.S.;Lee, K.W.;Park, K.H.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1651-1656
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    • 2003
  • The present study has been conducted to analytically investigate the thermal control performance of variable conductance heat pipe(YCHP) with axial grooves. The condenser port of the YCHP is occupied by a inert gas in which the concentration of gas is varied with the operation temperature and the heat transport capacity is thus varied with the operating temperature due to the variation of inert gas concentration. In this study, numerical evaluation for the thermal control of the YCHP with axial grooves is made from the 1st order diffusion model that considers the diffusive expansion of inert gas by concentration gradient. Ammonia is used as a working fluid and Nitrogen as a control gas in the Aluminum tube. As a result, the thermal performance of YCHP based on diffusion model has been compared with that of YCHP from flat front model. Additionally, it is found that the concentration of inert gas is distributed in the condenser region of YCHP with axial grooves.

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Analyses and Measurements of Rotational Accuracy for Journal Shaft in a Scroll Compressor (스크롤 압축기 저어널 회전축의 궤적 계산 및 측정)

  • Park, Sang-Shin;Kim, Gyu-Ha;Lee, Jin-Kab
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.83-88
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    • 2007
  • This paper presents measurement processes of rotational accuracy and comparison of theoretical values in the main bearing of scroll compressor. The main bearing is a type of oil journal bearing, but it has an axial or helical groove. The generalized coordinate system method, which can handle this groove, is applied to calculate the pressure profile in the journal bearing. The orbits of journal shaft are calculated corresponding to the compressed gas forces and bearing reaction forces. Then, the orbits are measured using three-point method. The results are compared to that from analyses.

Experimental study on axial compressive behavior of welded built-up CFT stub columns made by cold-formed sections with different welding lines

  • Naghipour, Morteza;Yousofizinsaz, Ghazaleh;Shariati, Mahdi
    • Steel and Composite Structures
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    • v.34 no.3
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    • pp.347-359
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    • 2020
  • The objective of this study is to experimentally scrutinize the axial performance of built-up concrete filled steel tube (CFT) columns composed of steel plates. In this case, the main parameters cross section types, compressive strength of filled concrete, and the effect of welding lines. Welded built-up steel box columns are fabricated by connecting two pieces of cold-formed U-shaped or four pieces of L-shaped thin steel plates with continuous penetration groove welding line located at mid-depth of stub column section. Furthermore, traditional square steel box sections with no welding lines are investigated for the comparison of axial behavior between the generic and build-up cross sections. Accordingly, 20 stub columns with thickness and height of 2 and 300 mm have been manufactured. As a result, welding lines in built-up specimens act as stiffeners because have higher strength and thickness in comparison to the plates. Subsequently, by increasing the welding lines, the load bearing capacity of stub columns has been increased in comparison to the traditional series. Furthermore, for specimens with the same confinement steel tubes and concrete core, increment of B/t ratio has reduced the ductility and axial strength.

Experimental Study of Thermal Performance of Heat Pipe with Axial Trapezoidal Grooves (축방향 사다리꼴 그루브 히트파이프의 열성능에 대한 실험적 연구)

  • Suh, Jeong-Se;Lee, Woon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.4
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    • pp.407-414
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    • 2003
  • Analysis and experiment are performed to investigate the thermal performance of a heat pipe with axial grooves. The heat pipe was designed in a 6.5 mm I.D., 17 axial trapezoidal grooves. 1000 mm long tube of aluminium, and ammonia as working fluid. A mathematical equations fur heat pipe with axial grooves is formulated to obtain the capillary limitation on heat transport rate in a steady state. As a result, heat transport factor of heat pipe has the maximum at the operating temperature of 293K in 0m elevation. As the elevation of heat pipe increases. the heat transport factor of the heat pipe is reduced markedly, comparing with that of horizontal elevation of the heat pipe. It may be considered that such behavior of heat pipe is caused by the working fluid swarmed back to the condenser port due to gravity force and supercooled by a coolant of heat exchanger. Analytical results of heat transport factor are in a good agreement with those of experiment.

Experimental Study on the Performance Improvement of Aluminum Grooved Heat Pipe due to increased number of Grooves (그루브수 증가에 따른 알루미늄 그루브 히트파이프의 성능향상에 관한 실험적 연구)

  • 홍진관;최상곤;김대성;정원복;변윤식;영권옥
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.6
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    • pp.474-481
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    • 2001
  • Aluminum/Freon22 grooved hat pipes which have 26 axial grooves in a cross-section were manufactured and tested. The performance test was conducted by varying filling ratio and tilt angle. Operation limit, thermal resistance, overall heat transfer coefficient were investigated. The experimental result was compared with previous study which conducted in the case of a heat pipe with combined wick. The experimental result shows that thermal resistance of this heat pipe is twice smaller than that of the heat pipe with combined wick and operation limit is increased about 75%, comparing with that of heat pipe with combined wick.

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A Study for Mitigating Residual Stress in CRDM Penetration Nozzle Weld (제어봉구동장치 관통노즐 용접부의 잔류응력 완화를 위한 연구)

  • Lee, Seung-Gun;Kim, Jong-Sung;Jin, Tae-Eun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.90-95
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    • 2004
  • In this study, we proposed new method to mitigate tensile welding residual stress for preventing PWSCC in CRDM nozzle. Residual stress analysis using finite element method is performed to confirm benefit of the new method. In case of applying existing method, tensile axial residual stress decrease by about 28% and tensile hoop residual stress decrease by about 33%. In case of applying the new method, tensile axial residual stress decrease by about 32% and tensile hoop residual stress decrease by about 43%. Therefore, we conclude the new proposed method is more effective to prevent PWSCC than existing method.

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Rotordynamic Analysis of a Turbo-Chiller with Varying Gear Loadings Part II : A Driven High-Speed Compressor Pinion-Impeller Rotor-Bearing System (터보 냉동기의 변동 기어하중을 고려한 로터다이나믹 해석 Part II : 피동 고속 압축기 피니언-임펠러 로터-베어링 시스템)

  • 이안성;정진희
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.1042-1049
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    • 1999
  • In the Part I has been reported a rotordynamic analysis of the driving motor-bull gear rotor-bearing system of a turbo-chiller. In this study, Part II, a rotordynamic analysis is performed with the turbo-chiller compressor pinion-impeller rotor system supported on two fluid film bearings. The pinion-impeller rotor system is driven to a rated speed of 14,600 rpm through a speed-increasing pinion-bull gear. It is modeled utilizing the finite element method for analysis. As loadings on the bearings due to the gear action are significant in the system considered, each resultant bearing load is calculated statically by considering the generalized forces of the gear action as well as the rotor itself. The two support bearings, the generalized forces of the gear action as well as the rotor itself. The two support bearings, partial and 3-axial groove bearings, are designed to take their varying loads along with their varying load angles, and they are also analyzed to give their rotordynamic coefficients. Then, a complex rotordynamic analysis of the compressor pinion-impeller rotor-bearing system is carried out to evaluate its stability, whirl natural frequencies and mode shapes, and unbalance responses under various loading conditions. Results show that the bearings and entire rotor system are well designed regardless of operating conditions, i.e., loads and operating speeds.

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A Study of Thermal Effects for a Half-Circumferential Grooved Journal Bearing (半圓周形 윤활홈을 갖는 저어널 베어링의 熱效果에 관한 연구)

  • Chun, Sang-Myung;Lalas, Demetrius P.
    • Tribology and Lubricants
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    • v.6 no.1
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    • pp.36-51
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    • 1990
  • A parametric study of the thermal effects of a half-circumferential grooved journal bearings under aligned and misaligned conditions has been carried out by solving numerically the coupled Reynolds and energy equation system. Five different sets of boundary conditions for the energy equation have been used which include mixing between recirculating oil and inlet oil and a contraction ratio for the cavitation region. The effects of changes of the inlet oil temperature and pressure, the wall temperature and the L/D ratio have also been examined. For the range of parameters found in internal combustion engines, the mixing effectiveness at the groove and the resulting final mixture temperature have been found to be as important as the wall temperature and the heat transfer rate. The variability of the temperature, though, has been shown to smooth out the peaks of both pressure and friction during misaligned condition Distributions of friction and pressure in the oil are also examined which may be useful in attempts to reduce friction without reducing load. Results for an axial grooved bearing are also presentsed for comparision purpose.

The Effect of Dimensions and Location of Oil Grooves on the Static Performance of a Cylindrical Journal Bearing (급유홈의 크기와 위치가 원통형 저널 베어링의 정적성능에 미치는 영향)

  • Son, Sang-Ik;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.26 no.4
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    • pp.209-218
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    • 2010
  • In this study, the effect of dimensions and location of oil grooves on the static performance of a cylindrical journal bearing is analyzed numerically. Axial length, circumferential length and location of oil grooves are considered as parameters. Cavitation occurs within the diverging region of a journal bearing. The distribution of cavitation region where cavitation occurs varies with dimensions and location of oil grooves and affects the performance of a journal bearing. Elrod's cavitation algorithm which implements JFO boundary conditions based on the principle of mass conservation at the interfaces between cavitation and full film region is adopted in order to consider the effect of cavitation. The result shows that parameters, especially location of oil grooves have a great effect on the static performance of a journal bearing.