• Title/Summary/Keyword: Axial flow fan

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Integrated Process for Development of an Optimal Axial Flow Fan (Design, RP, Measurement, Injection Molding, Assembly) (최적 축류팬 개발을 위한 통합공정 (설계, 시제품제작, 측정, 금형가공, 사출, 조립))

  • 박성관;최동규
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.201-209
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    • 1998
  • To develop timely an optimal fan, a design system and a new manufacturing process used step by step have to be integrated. A small sized optimal fan for refrigerators, that was the goal on this project, was developed by the following principal processes. All processes are technologically linked in many directions: The existing fan was measured through reverse engineering. The measured data was used for the basic source of 3D design. The performance tests were carried and used as the data for the evaluation of the existing fan. Flow analysis by FANS-3D/sup [1]/ was performed at the given information (pressure drop and flow rate) to find out the configuration of optimal fan design. The flow patterns were investigated to measure the performance of fan through numerical experiment. The grid point data obtained by the above analysis turned into 3D high efficiency fan model by using CATIA. The product was manufactured by RP process (SLS, SLA) and tested the characteristic curves of the developed fan to compare with the existing fan. The modification of fan design were all examined to see any change in performance and checked to find any deficiency in assembling the fan into a duct. After the plastics flow analysis of the injection molding cycle to ensure acceptable quality fan, an optimal mold was processed by using tool-path for the newly designed fan.

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Development of a Fan Simulator Using Supercomputer (슈퍼컴퓨터를 활용한 팬 시뮬레이터 개발)

  • Kim, Myung-Il;Kim, Seung-Hae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.805-813
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    • 2012
  • A fan is the most common air flow machinery and is being used in various different industries such as for heavy machinery, home appliances and automobile. An axial fan has blades that force air to move parallel to the shaft about which the blades rotate. This type of fan is used in a wide variety of applications, ranging from small cooling fans for electronics to the giant fans used in wind tunnels. An axial fan generating large air volume used to cool equipments, but is less efficient. A sirocco fan is a efficient device for moving air by centrifugal force and can generate high pressure. Fans that affect the performance and noise of a product are important components. It is also a time and budget consuming equipment to develop a fan through physical experiments. In order to overcome this problem, we have designed and developed a fan simulator for axial and sirocco fan's fluid analysis using supercomputer. Performance and noise prediction based on datamining without numerical analyses is also developed for the conceptual design of a fan.

AERODYNAMIC DESIGN AND PERFORMANCE PREDICTION OF ROTOR BLADES IN A SINGLE-STAGE AXIAL FAN USING CFD METHODS (전산해석기법에 의한 단단 축류팬 동익의 공력설계 및 성능 예측)

  • Kim, E.S.;Chung, H.T.
    • Journal of computational fluids engineering
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    • v.19 no.2
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    • pp.93-98
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    • 2014
  • In the present study, CFD methods are applied in the design procedure of rotor blades in a axial-flow fan and the aerodynamic performances are predicted. The blade profiles initially determined by the free vortex method and empirical formula are modified to match the target value of the rotor work load through the analysis of 3D Navier-Stokes solver. The corrected shapes of the rotor blade showed the increase of the efficiency and the pressure simultaneously.

A Numerical Analysis and Experiment for Micro-Fans (축류 마이크로 홴의 전산해석 및 성능시험)

  • Cho, Jin-Soo;Pyun, Tae-Kyoon;Park, Wang-Sik;Chun, Chang-Kun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.7
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    • pp.895-906
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    • 2000
  • A three dimensional linear frequency-domain lifting surface panel method was used for the aerodynamic analysis of axial flow type micro-fans. As proven by the duct modeling, the tip clearance of the micro-fans tested is large enough to ignore the calculated effect of the duct system. As the numerical results and experimental data agreed well in the operating point region, the method was applicable in the parametric studies to determine the design parameters of axial flow fans. Experiments on micro-fans were carried out based on KS B 6311. The newly designed micro-fan showed improvements in both static pressure rise and volumetric flow rate compared to the existing fans at a given operating condition. No detection of surging and the smooth characteristic curve proved the improvement in performance. To reduce the fan noise in the fan design, it was necessary to make use of the frequency spectrum analysis data. Measurement of sound pressure level for micro-fans was conducted based on KS B 6361 and KS A 0705. The peak - which occurs at blade passage frequency and its higher harmonics due to the fan noise - was not detected. This justifies the design methodology of the blade.

A New Blade Profile for Bidirectional Flow Properly Applicable to a Two-stage Jet Fan

  • Nishi, Michihiro;Liu, Shuhong;Yoshida, Kouichi;Okamoto, Minoru;Nakayama, Hiroyasu
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.449-455
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    • 2009
  • A reversible axial flow fan called jet fan has been widely used for longitudinal ventilation in road tunnels to secure a safe and comfortable environment cost-effectively. As shifting the flow direction is usually made by only switching the rotational direction of an electric motor due to heavy duty, rotor blades having identical aerodynamic performance for bidirectional flow should be necessary. However, such aerodynamically desirable blades haven't been developed sufficiently, since most of the related studies have been done from the viewpoint of unidirectional flow. In the present paper, we demonstrate a method to profile the blade section suitable for bidirectional flow, which is validated by studying the aerodynamic performances of rotor blades of a two-stage jet fan experimentally and numerically.

Design Parameter Analysis on the Performance and Noise of Axial Fan (축류형 홴 성능 및 소음에 영향을 미치는 설계변수 분석)

  • 김기황;이승배;주재만
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.275-281
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    • 2001
  • While basic input parameters for the performance and noise of axial fan are flow rate, pressure rise, rotating speed, and fan diameter, the geometric parameters of blade are sweep angle, solidity, and camber angle. The sweep angle does not affect fan performance much, but on fan noise significantly. Solidity and camber angle are very critical design parameters acting on the fan performance directly. The solidity and camber angle are closely related, therefore they have to be carefully determined for the low-noise and high-performance fan. In This paper, different design points are selceted and also geometric parameters are deliberately changed for the comparison of fan noise. As a result, at the same performance, the input rotational speed affects radiated noise more significantly than others. When solidity and camber angle are increased more than those by iDesignFan/sup TM/ program, more noise is experienced. The blade sweep method and blade numbers at same solidity are observed to results in different levels of performance and noise.

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Analysis of the Generation and Radiation of the Fan Noise by Using Commercial CFD Code (상용 CFD코드를 이용한 냉각홴 공력소음의 발생 및 방사 해석)

  • Jeon, Wan-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.1 s.14
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    • pp.13-19
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    • 2002
  • In the present study, a numerical simulation is performed for the flow through a cooling fan. The computation was performed by using commercial code, STAR-CD. A rotating fan was simulated by rotational motions using MRF (Multiple Rotating Reference Frame) in a steady-state analysis and sliding interface (rotating meshes) in an unsteady-state analysis. The results of numerical computation were in good agreement with experimental data. In order to calculate the acoustic signal, the unsteady flow-field was firstly calculated. The acoustics of the fan is calculated by using acoustic analogy based on the unsteady flow-field. The predicted acoustic signal shows the characteristics of the uneven bladed-fan.

Heat transfer characteristics around a circular combustion chamber of kerosene fan heater (석유 팬 히터의 연소실 주변 열전달 특성)

  • Kim, Jang-Gwon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.4
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    • pp.551-561
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    • 1998
  • This paper was studied to understand the characteristics of heat transfer coefficients and surface temperature distributions around a circular combustion chamber within the heat-intercept duct of kerosene fan heater. The experiment was carried out in the heat-intercept duct of kerosene fan heater attached to the blow-down-type subsonic wind tunnel with a test section of 240 mm * 240 mm * 1200 mm. The purpose of this paper was to obtain the basic data related with normal combustion for new design from conventional kerosene fan heater, and to investigate the effect of surface temperature, local and mean heat transfer coefficients versus flow-rate of convection axial fan according to the variations of heat release conditions from kerosene fan heater during normal combustion. Consequently it was found that (i) the revolution of convection axial fan during combustion had a smaller value than that of non-combustion because of the thermal resistance due to the high temperature in the heat-intercept duct, (ii) the pressure ratio P$_{2}$/P$_{1}$ had a comparatively constant value of 0.844 according to the revolution increase of turbo fan and the heating performance of kerosene fan heater had a range of 1,494 ~ 3,852 kcal/hr, (iii) the local heat transfer coefficient around a circular combustion chamber had a comparatively larger scale in the range of 315 deg. < .theta. < 45 deg. than that in the range of 90 deg. < .theta. < 270 deg. as a result of heat transfer difference between front and back of a circular combustion chamber, and (iv) the mean heat transfer coefficient around a circular combustion chamber increased linearly like a H$_{m}$=95.196Q+104.019 in condition of high heat release according to the increase of flow-rate of axial fan.n.

A Study on the Variable Speed Control Characteristics of Outside Rotor type Squirrel Cage Induction Motor (외측 회전형 농형 유도전동기의 가변속 운전특성에 관한 연구)

  • 안병원;박영산;노영오;최민선;김성환;김현수
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.05a
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    • pp.418-422
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    • 2001
  • This paper presents a developed squired cage induction motor for axial flow fan. The developed squirrel cage induction noter for axial flow fan is exchanged the position, rotor and stater. In this method a fan blade is attached to outside rotor. So we can protect the motor from rain and reduce noise, and there is no need to have bending duct to locate the fan motor. Carried out experimental test with this induction motor, and the results were as follows. Starting torque was 21kgㆍcm@120V, maximum efficiency was 0.84@120V. The characteristics of tests were the same as double squirrel-cage type IM.

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The characteristics of deep slot outside rotor type IM (외측 회전형 심구형 유도전동기의 특성)

  • 안병원;박영산;노영오;배철오
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2000.10a
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    • pp.547-552
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    • 2000
  • This paper presents a developed squirrel cage induction motor for axial flow In. Nearly all of the induction motors for fan consists of two parts, rotor and stator, and the position of rotor is located inside of stator. This construction restricts the air flow rate, otherwise requires bending duct. But developed squirrel cage induction motor for axial flow fan exchanged the position each other. So, we can reduce the weight and size about 30%, and there are no bending duct to locate the fan motor.

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