• Title/Summary/Keyword: Axial Flow Rotor

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Evaluation of Tip Leakage Loss and Reduction of Efficiency of Axial Turbomachinery Using Numerical Calculation (수치계산에 의한 축류터보기계의 회전차 익말단의 누설손실과 효율저하에 대한 평가)

  • Ro, Soo-Hyuk;Cho, Kang-Rae
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.1 s.2
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    • pp.73-80
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    • 1999
  • Leakage vortices formed new blade tip causes an increase of total pressure loss near the casing endwall region and as a result, the efficiency of rotor decreases. The reduction of rotor efficiency is related to the size of the tip clearance. In this study, the three-dimensional flowfields in an axial flow rotor were calculated by varying the tip clearance under various flow rates, and the numerical results were compared with experimental ones. The effects of tip clearance and attack angle on the leakage vortex and overall performance, and the loss distributions were investigated through numerical calculations. In this study, tip leakage flow rate and total pressure loss by tip clearance were evaluated using numerical results and approximate equations were presented to evaluate the reduction of rotor efficiency by tip leakage flow.

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Modeling of Deviation Angle and Pressure Loss Due to Rotor Tip Leakage Flow Effects in Axial Turbines (축류터빈에서 끝간격 유동에 의한 편향각과 압력손실의 모형)

  • Yoon, Eui Soo;Park, Moo Ryong;Chung, Myung Kyoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.11
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    • pp.1591-1602
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    • 1998
  • Simple spanwise distribution models of deviation angle and pressure loss coefficient due to the tip leakage flow are formulated for use in association with the streamline curvature method as a flow analysis. Combining these new models with the previous deviation and loss models due to secondary flow, a robust streamline curvature method is established for flow analysis of single-stage, subsonic axial turbines with wide ranges of turning angle, aspect ratio and blading type. At the exit from rotor rows, the flow variables are mixed radially according to a spanwise transport equation. The proposed streamline curvature method is tested against a forced vortex type turbine as well as a free vortex type one. The results show that the spanwise variations of flow angle, axial velocity and loss coefficients at rotor exit are predicted with good accuracy, being comparable to a steady three-dimensional Navier-Stokes analysis. This simple and fast flow analysis is found to be very useful for the turbine design at the initial design phase.

Experimental Study on the Aerodynamic Characteristics of a Counter-Rotating Axial Fan (엇회전식 축류홴의 공력 특성에 관한 실험적 연구)

  • Choi, Jin-Yong;Cho, Lee-Sang;Cho, Jin-Soo;Won, Eu-Pil
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.441-446
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    • 2000
  • The experiments of the Aerodynamic characteristics of a counter-rotating axial fan were carried out. The performance tests of a single and a counter-rotating axial fan were carried out based on the Korean Standard Testing Methods for Turbo-fans and Blowers(KS B 6311). The performances of single and counter-rotating axial fans were obtained and compared with each other. The flow fields of a counter-rotating axial fan at the peak efficiency point were measured using a five-hole probe. As a result, compared with the performance of a single-rotating axial fan, that of a counter-rotating axial fan was superior. And it is confirmed that most of the swirl flow generated by the front rotor was eliminated by the rear rotor.

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Numerical Analysis on the Blade Tip Clearance Flow in the Axial Rotor (III) - Evaluation of Tip Leakage Loss and Reduction of Efficiency near Blade Tip Clearance Region of a Rotor - (축류 회전차 익말단 틈새유동에 대한 수치해석 (III) - 회전차 익말단의 누설손실과 효율저하에 대한 평가 -)

  • Ro, Soo-Hyuk;Cho, Kang-Rae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.9
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    • pp.1113-1120
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    • 1999
  • Leakage vortices fonned near the blade tip cause an increase of total pressure loss near the casing endwall region and as a result, the efficiency of rotor decreases. The reduction of rotor efficiency is related to the size of tip clearance. In this study, the three-dimensional flow fields in an axial flow rotor were calculated with varying tip clearance under various flow rates, and the numerical results were compared with experimental ones. The effects of tip clearance and the of attack on the leakage vortex and overall performance, and the los9 distributions were investigated through numerical calculations. In this study, tip leakage flow rate and total pressure loss due to the tip clearance were evaluated using numerical results and approximate equations were presented to evaluate the reduction of rotor efficiency due to the tip leakage flow.

The effects of axial spacing on the unsteady secondary and performance in one-stage axial turbine (1단 터빈에서 축간격 변화가 비정상 이차유동 및 성능에 미치는 영향)

  • Park Junyoung;Baek JeHyun
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.537-540
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    • 2002
  • Flow through turbomachinery has a very complex structure and is intrinsically unsteady. Especially, recent design trend to turbomachinery with short axial spacing makes the flow extremely complex due to the interaction between stator and rotor. Therefore, it is very necessary to clearly understand the complex flow structure to obtain the high efficiency turbomachinery. So, in this paper, the effects of axial spacing on the unsteady secondary flow performance in the one stage turbine are investigated by three-dimensional unsteady flow analysis. The three-dimensional solver is parallelized using domain decomposition and Message Passing Interface(MPI) standard to overcome the limitation of memory and the CPU time in three-dimensional unsteady calculation. A sliding mesh interface approach has been implemented to exchange flow information between blade rows.

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Analysis of the Axial Thrust Force of a Centrifugal Impeller with a Thrust Labyrinth Seal at its Backside (스러스트 래버린스 실을 배면에 갖는 원심형 임펠러의 축력 해석)

  • Park, Jun Hyuk;Kim, Tae Ho
    • Tribology and Lubricants
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    • v.37 no.1
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    • pp.31-40
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    • 2021
  • This study describes the effects of a thrust labyrinth seal applied to the backside of a centrifugal impeller on the axial thrust force for high speed turbomachinery. The bulk flow model using Neumann's equation calculates the seal cavity pressures and leakage flow rate of the thrust labyrinth seal based on three configurations: teeth-on-rotor (TOR), teeth-on-stator (TOS), and interlocking labyrinth seal (ILS). Prediction results show that the ILS is superior to the TOR and TOS in terms of leakage flow rate. A mathematical model of a centrifugal impeller with a thrust labyrinth seal on its backside calculates the force components corresponding to the impeller inlet, shroud, impeller backside outer, backside seal, and backside inner pressures. A summation of the force components renders the total axial thrust force acting on the centrifugal impeller. The Newton-Raphson numerical scheme iteratively calculates the pressures and leakage flow rate through the impeller wall gap. The prediction results reveal that the leakage flow rate and total axial thrust force increase with rotor speed, and the ILS significantly decreases the leakage flow rate, whereas it slightly increases the axial thrust force when compared to TOR and TOS. Increasing the seal clearance causes an increase in the leakage flow rate and a slight decrease in the axial thrust force with the ILS.

AERODYNAMIC DESIGN AND PERFORMANCE PREDICTION OF ROTOR BLADES IN A SINGLE-STAGE AXIAL FAN USING CFD METHODS (전산해석기법에 의한 단단 축류팬 동익의 공력설계 및 성능 예측)

  • Kim, E.S.;Chung, H.T.
    • Journal of computational fluids engineering
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    • v.19 no.2
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    • pp.93-98
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    • 2014
  • In the present study, CFD methods are applied in the design procedure of rotor blades in a axial-flow fan and the aerodynamic performances are predicted. The blade profiles initially determined by the free vortex method and empirical formula are modified to match the target value of the rotor work load through the analysis of 3D Navier-Stokes solver. The corrected shapes of the rotor blade showed the increase of the efficiency and the pressure simultaneously.

Unsteadiness of Tip Leakage Flow in an Axial Compressor (축류 압축기 팁 누설 유동의 비정상 특성에 관한 연구)

  • Hwang, Yoo-Jun;Kang, Shin-Hyoung
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.1
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    • pp.58-63
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    • 2012
  • Three dimensional unsteady numerical calculations were performed to investigate unsteadiness of the tip leakage flow in an axial compressor. The first stage of the four-stage low-speed research axial compressor was examined. Since this compressor has a relatively large tip clearance, the unsteadiness of the tip leakage flow is induced. Through the results from the unsteady calculations, the process of the induced unsteady tip leakage flow was investigated. It was shown that the leakage flow that occurred at a rotor blade tip clearance affected the pressure distribution on the pressure side near the tip of the adjacent blade, thus caused the fluctuation of the pressure difference between the pressure side and suction side. Consequently, the unsteady tip leakage flow was induced at the adjacent rotor blade. The unsteady feature of the tip leakage flow was changed as the operating point was moved. The interface between the tip leakage flow and the main flow only affected the trailing edge region at the design point whereas the interface influenced up to the leading edge at the low flow rate point. As the flow rate decreased, additionally, it was seen that the vortex size of the tip leakage flow increased and the relatively large length scale disturbance occurred. On the other hand, using frequency analysis, it was shown that the unsteadiness was not associated with the rotor speed and was about 40% of the blade passing frequency. This feature was explained in the rotor relative frame of reference, and the frequency decreased as the flow rate decreased.

An Analysis of the Flow and Sound Field of a Ducted Axial Fan (덕트가 있는 축류홴의 유동 및 음향장 해석)

  • Jeon, Wan Ho;Chung, Ki Hoon;Lee, Duck Joo
    • 유체기계공업학회:학술대회논문집
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    • 1999.12a
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    • pp.208-217
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    • 1999
  • The present work describes the prediction method for the unsteady flow field and the acoustic pressure field of a ducted axial fan. The prediction method is comprised of time-marching free-wake method, acoustic analogy, and the Helmholtz-Kirchhoff BEM. The predicted sound signal of a rotor is similar to the experiment one. We assume that the rotor rotates with a constant angular velocity and the flow field around the rotor is incompressible and inviscid. Then, a time-marching free-wake method is used to model the fan and to calculate the flow field. The force of each element on the blade is calculated by the unsteady Bernoulli equation. Lowson's method is used to predict the acoustic source. The newly developed Helmholtz-Kirchhoff BEM for thin body is used to calculate the sound field of the ducted fan. The ducted fan with 6 blades is analysed and the sound field around the duct is calculated.

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Optimization of Blade Sweep in an Axial Compressor Rotor (축류압축기 동익의 스윕각 최적화)

  • Jang, Choon-Man;Li, Ping;Kim, Kwang-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.437-442
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    • 2004
  • The optimization of a blade sweep for a transonic axial compressor rotor (NASA rotor 37) has been performed using a response surface method and a Reynolds-averaged Wavier-Stokes (RANS) flow simulation. Two shape variables of the rotor blade, which are used to define a blade sweep, are introduced to increase an adiabatic efficiency. Data points for response evaluations have been selected by D-optimal design, and linear programming method has been used for an optimization on a response surface. The result shows that the adiabatic efficiency is increased to about 1 percent compared to that of the reference shape of the rotor blade. Relatively high increasement of the adiabatic efficiency is obtained between 20 and 60 percent span. In the present study, backward swept blade is more effective to increase the adiabatic efficiency In the axial compressor rotor.

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