• Title/Summary/Keyword: Axial Fan Design

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High-Efficiency Design of Axial Flow Fan through Shape Optimization of Airfoil (익형의 형상최적화를 통한 고효율 축류송풍기 설계)

  • Lee, Ki-Sang;Kim, Kwang-Yong;Choi, Jae-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.2
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    • pp.46-54
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    • 2008
  • This study presents a numerical optimization to optimize an axial flow fan blade to increase the efficiency. The radial basis neural network is used as an optimization method with the numerical analysis by Reynolds-averaged Navier-Stokes equations using SST model as turbulence closure. Four design variables related to airfoil maximum camber, maximum camber location, leading edge radius and trailing edge radius, respectively, are selected, and efficiency is considered as objective function which is to be maximized. Thirty designs are evaluated to get the objective function values of each design used to train the neural network. Optimum shape shows the efficiency increased by 1.0%.

Unsteady Nature of a Tip Leakage Vortex in an Axial Flow Fan (축류팬 익단누설와류의 비정상 특성)

  • Jang, Choon-Man;Kim, Kwang-Yong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.845-850
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    • 2003
  • Unsteady nature of a tip leakage vortex in an axial flow fan operating at a design and off-design operating conditions has been investigated by measuring the velocity fluctuation in a blade passage with a rotating hotwire probe sensor. Two hot-wire probe sensors rotating with the fan rotor were also introduced to obtain the cross-correlation coefficient between the two sensors located in the vortical flow as well as the fluctuating velocity. The results show that the vortical flow structure near the rotor tip can be clearly observed at the quasi-orthogonal planes to a tip leakage vortex. The leakage vortex is enlarged as the flow rate is decreased, thus resulting in the high blockage to main flow. The spectral peaks due to the fluctuating velocity near the rotor tip are mainly observed in the reverse flow region at higher flow rates than the peak pressure operating condition. However, no peak frequency presents near the rotor tip for near stall condition.

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Design of Automotive Engine Cooling Fan and Study on Noise Reduction through Modification of System (자동차용 냉각홴의 설계와 시스템 개선을 통한 저소음화 연구)

  • 김병주;강상규;김규영;이재영;이덕호;신동수
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.11
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    • pp.1107-1114
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    • 2004
  • Axial fans are widely used for automotive engine cooling device due to their ability to produce high flow rate to keep engine cool. At the same time, the noise generated by these fans causes one of the most serious problems. Especially, engine cooling fan noise in idle condition of a car is noticeable. Therefore. the high efficient and low-noise fan is seriously needed. When a new fan system is designed, system resistance and non-uniform inflow are the key factors to get the high performance and low noise fan system. In this study, aerodynamic and acoustic calculations are carried out on the automotive cooling fan and system. Effects of various design parameters are studied through the free wake analysis and experiments. Better performance and noise characteristic are obtained for the new design fan using the methodology. Furthermore through the modification of the fan system geometry parameters, the fan system produce more flow rate and become less noisy.

Computation of Internal BPF Noise of Axial Circulating Fan in Refrigerators (냉장고 내 냉기순환용 축류홴에 의한 내부 블레이드-통과-주파수 소음 예측)

  • Lee, Seung-Yub;Heo, Seung;Cheong, Cheol-Ung;Kim, Seok-Ro;Seo, Min-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.5
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    • pp.454-461
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    • 2009
  • Internal aeroacoustics of an axial fan used for circulating cold air in refrigerators are computed by using the hybrid method where CFD, acoustic analogy and BEM techniques are utilized. The unsteady flow field around the axial fan is predicted by solving the incompressible RANS equations with the conventional CFD techniques. Then, main noise sources are extracted from this unsteady flow field predictions using Acoustic Analogy. Lastly, BPF noise generated from an axial fan are predicted using these modeled sources combined with the tailed Green function techniques, which are numerically solved by the BEM technique. This hybrid model is validated by comparing the prediction with the experiment. Then, parameter studies are carried out, which suggest a capability of the current method as a design tool for the low-noise of the current axial fan system in a refrigerator.

Experimental Study on the Unsteady Flow Characteristics of the Counter-Rotating Axial Flow Fan (엇회전식 축류팬의 비정상 유동특성에 관한 실험적 연구)

  • Cho, Lee-Sang;Choi, Hyun-Min;Kang, Jeong-Seek;Cho, Jin-Soo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.305-310
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    • 2007
  • For the understanding of the complex flow characteristics in the counter-rotating axial flow fan, it is necessary to investigate the three-dimensional unsteady flow fields in the counter-rotating axial flow fan. This information is also essential for the prediction of the aerodynamic and acoustical characteristics of the counter-rotating axial flow fan. Experimental study on the three-dimensional unsteady flow in the counter-rotating axial flow fan is carried out at the design point(operating condition). Three-dimensional unsteady flow fields in the counter rotating axial flow fan are measured at the cross-sectional planes of the upstream and downstream of each rotor using the $45^{\circ}$ inclined hot-wire. Three-dimensional unsteady flow fields in the counter-rotating axial flow such as the wake, the tip vortex and the tip leakage flow are shown the form of the velocity vectors and the velocity contours.

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Design and Characteristic Analysis of Double Stator Axial Field 12/10 SRM (이중고정자 횡축 12/10 SRM의 설계 및 특성 해석)

  • Son, Dong-Ho;Ahn, Jin-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.6
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    • pp.730-737
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    • 2018
  • This paper aims to design of a double stator axial field 12/10 SRM. Conventional and single stator axial field SRMs were reviewed to apply for automotive cooling fan. The axial field SRM has the advantage of shorter flux path, higher torque per volume and lower iron loss. However, there is axial eccentricity in single stator axial field SRM due to one side excitation. Therefore, a double stator type is designed in this paper to reduce the axial eccentricity. And the trapezoidal pole shape of the stator increases the flow of magnetic flux from stator to rotor and the torque region. The torque and efficiency are compared and tested with experiments.

Study on Noise Reduction by Optimizations of In-line Duct Flow (덕트의 유로 최적화를 통한 소음저감 연구)

  • Han, Jae-Oh;Lee, Soo-Young;Mo, Jin-Yong;Lee, Jai-Kwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.803-808
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    • 2006
  • This paper was a study about noise reduction through flow stabilization in duel using experimental method and numerical analysis at the same time. To determine the fan's type three kinds of fans(axial fan, centrifugal fan, and axial fan with centrifugal type) was examined to investigate the suitability for duct. As a result, under the equal number of rotation 2000 RPM, performance of an axial fan with centrifugal type was the most superior by 55dBA at 4.3CMM among other fans. After this, analyzed the results of the numerical analysis to find out the optimum design of pitch angle such as $0^{\circ},\;10^{\circ},\;15^{\circ}\;and\;20^{\circ}$. The intensity of turbulence was low when pitch angle was $15^{\circ}$ and air volume became peak by 5.08 CMM. It was observed that axis component of velocity increased gradually when pitch angle increased from $0^{\circ}\;to\;20^{\circ}$. Finally, designed the shapes of D/S(Down Stream) in duct that agreed inlet angle($\delta$) of stationary blades with pitch angle($\beta$) of axial fan with centrifugal type and derived flow to duct medial, and changed the shape of motor-mount to reduce occurance of unstable vortex in tip of impeller, and embodied noise reduction and improvement of air flow rate through flow stabilization.

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Development of a Fan Simulator Using Supercomputer (슈퍼컴퓨터를 활용한 팬 시뮬레이터 개발)

  • Kim, Myung-Il;Kim, Seung-Hae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.805-813
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    • 2012
  • A fan is the most common air flow machinery and is being used in various different industries such as for heavy machinery, home appliances and automobile. An axial fan has blades that force air to move parallel to the shaft about which the blades rotate. This type of fan is used in a wide variety of applications, ranging from small cooling fans for electronics to the giant fans used in wind tunnels. An axial fan generating large air volume used to cool equipments, but is less efficient. A sirocco fan is a efficient device for moving air by centrifugal force and can generate high pressure. Fans that affect the performance and noise of a product are important components. It is also a time and budget consuming equipment to develop a fan through physical experiments. In order to overcome this problem, we have designed and developed a fan simulator for axial and sirocco fan's fluid analysis using supercomputer. Performance and noise prediction based on datamining without numerical analyses is also developed for the conceptual design of a fan.

AERODYNAMIC DESIGN AND PERFORMANCE PREDICTION OF ROTOR BLADES IN A SINGLE-STAGE AXIAL FAN USING CFD METHODS (전산해석기법에 의한 단단 축류팬 동익의 공력설계 및 성능 예측)

  • Kim, E.S.;Chung, H.T.
    • Journal of computational fluids engineering
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    • v.19 no.2
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    • pp.93-98
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    • 2014
  • In the present study, CFD methods are applied in the design procedure of rotor blades in a axial-flow fan and the aerodynamic performances are predicted. The blade profiles initially determined by the free vortex method and empirical formula are modified to match the target value of the rotor work load through the analysis of 3D Navier-Stokes solver. The corrected shapes of the rotor blade showed the increase of the efficiency and the pressure simultaneously.

Assessment of Optimization Methods for Design of Axial-Flow Fan (축류송풍기 설계를 위한 최적설계기법의 평가)

  • Choi, Jae-Ho;Kim, Kwang-Yong
    • 유체기계공업학회:학술대회논문집
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    • 1999.12a
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    • pp.221-226
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    • 1999
  • Three-dimensional flow analysis and numerical optimization methods are presented for the design of an axial-flow fan. Steady, Incompressible, three-dimensional Reynolds-averaged Wavier-Stokes equations are used as governing equations, and standard k-$\epsilon$ turbulence model is chosen as a turbulence model. Governing equations are discretized using finite volume method. Steepest descent method, conjugate gradient method and BFGS method are compared to determine the searching directions. Golden section method and quadratic fit-sectioning method are tested for one dimensional search. Objective function is defined as a ratio of generation rate of the turbulent kinetic energy to pressure head. Sweep angle distributions are used as design variables.

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