• Title/Summary/Keyword: Axial Fan Design

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Evaluation of Design Program of Low-Noise Axial Fan (축류형 송풍기 저소음 설계 프로그램의 개발 및 평가)

  • 김기황;박준철;김진화;이승배
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.967-972
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    • 2001
  • An axial fan design code, called iDesignFan$^{TM}$, was developed. In this code, three major loss models were used to predicted the aerodynamic performance of a fan. The overall sound pressure level, predicted from steady blade loading, is also used as an input parameter from the third loop of the designing process to acquire most silent fan for the given aerodynamic performance parameters. With this kind of inverse design concept used in this code, the period of designing a fan, which has given aerodynamic performance with minimal acoustic noise, is significantly shortened. The experimental results of a prototype fan, designed by this code, showed that aerodynamic and acoustic performance of an axial fan is reasonably well predicted. Thus, one can design/develop an axial fan in a short time by using the code.e.

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Development of a High-efficiency and Low-noise Axial Flow Fan through Combining FanDAS and CFX codes (FanDAS-CFX 결합을 통한 고효율-저소음 축류 송풍기의 개발)

  • Lee, Chan;Kil, Hyun Gwon;Noh, Myung-Keun
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.5
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    • pp.37-41
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    • 2012
  • High-efficiency and low-noise axial flow fan is developed by combining the FanDAS, a computerized axial fan design/performance analysis system, and CFD software(CFX). Based on fan design requirements, FanDAS conducts 3-D blade geometry design, quasi-3D flow/ performance analyses and noise evaluation by using through-flow analysis method and noise models for discrete frequency and broadband noise sources. Through the parametric studies of fan design variables using FandDAS, preliminary and baseline design is achieved for high efficiency and low noise fan, and then can be coupled with a CFD technique such as the CFX code for constructing final and optimized fan design. The FanDAS-CFX coupled system and its design procedure are applied to actual fan development practice. The FanDAS provides an optimized 3-D fan blade geometry, and its predictions on the performance and the noise level of designed fan are well agreed with actual test results.

Development of an axial flow fan for a refrigerator by in-house design system (팬 설계 시스템에 의한 냉장고용 축류팬 개발)

  • 최동규;최원석;박성관
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.2
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    • pp.85-92
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    • 1997
  • An axial flow fan design system has been made by integrating the self-developed programs and I-DEAS. By using the system, an axial flow fan was designed, manufactured and verified through the wind tunnel experiments in coorperation with a refrigerator appliance division. It has been shown that the optimal design without the ambiguity of the design parameters can be possible by the three-dimensional flow simulations using a self-developed CID code, FANS-3D. (Flow Analysis code using Navier Stokes aguations in Three-Dimensional curvilinear coordinates). By virtue of the fluency of the data flow, an optimally designed fan which satisfies design conditions can be selected in a short time and less cost. The manufacturing processes of a Mock-up and an injection molding die have been automated through the self-made interface programs which connnect from the start to the end. It has been shown that the newly developed fan by this system has a superior performance characteristics to an existing fan.

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Design of Low Noise Axial Flow Fan Using Specific Sound Presssure Level (비소음 측정을 이용한 저소음 축류홴 설계)

  • 김창준;이동익
    • Journal of KSNVE
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    • v.10 no.5
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    • pp.873-879
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    • 2000
  • Experimental investigation was conducted to study the effects of pitch angle maximum camber on the performance and noise of an axial-flow fan used in outdoor-unit of air -conditioner. For this study the axial-flow fan whose pitch angle can be varied was made and the Specific sound Pressure Level and other coefficients were measured using the anechoic fan tester. It is found that pitch angle affects more severly than the maximum camber on the fan performance. On the while the maximum camber affects much on the specific sound power level. Present results show that it is important to choose the optimum pitch angle and maximum camber to design the high-performance and low-noise axial-flow fan and specific noise measured in the anechoic fan tester can be sued effectively for the design of low-noise fan.

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Performance Improvement Method of an Axial Fan Using Simulation (시뮬레이션을 이용한 축류팬 성능 개선 방법)

  • Lim, Hyo Mok;Yun, Dong Gyu;Yim, Choong Hyuk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.137-143
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    • 2017
  • An axial fan has competitive advantages that can make air flow more straight and longer and produce larger air volume than the other kinds of fans. In those reasons, axial fans are widely used for ventilator, 4D cinema, duct, and so on. But, as it was designed and manufactured without any mathematical analysis or computer simulations, it is difficult to develop the performance of axial fans. Actually the axial fan is designed and manufactured in industry by imitation or traditional method. Flow velocity and volume of axial fan are changed by pitch angle, frame, the number of blade, camber angle, and chord length. In this paper, the performance of axial fan was analyzed and by computer program known as CFD. Finally, we have designed a new axial fan whose velocity and volume is improved. The performance of new axial fan is also compared with the of conventional fans experimentally.

A Numerical Method & Experiments for the Aerodynamic Design of High Performance 2-Stage Axial Flow Fans (고성능 2단 축류송풍기의 공력설계를 위한 수치해석 및 실험에 관한 연구)

  • Cho, Jinsoo;Han, Cheolhui;Cho, Leesang
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.8
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    • pp.1048-1062
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    • 1999
  • A numerical method and experiments for the aerodynamic design of high performance two-stage axial flow fans was carried out. A vortex ring element method used for the aerodynamic analysis of the propellers was extended to the fan-duct system. Fan Performance and velocity profiles at the fan inlet and outlet are compared with experimental data for the validations of numerical method. Performance test was done based on KS B 6311(testing methods for turbo-fans and blowers). The velocity profile was obtained using a 5-hole pitot tube by the non-nulling method. The two stage axial flow fan configurations for the optimal operation conditions were set by using the experimental results for the single rotating axial flow fan and the single stage axial flow fan. The single rotating axial flow fan showed relatively low efficiency due to the swirl velocities behind rotor exit which produced pressure losses. In contrast, the single stage and the two-stage axial flow fans showed performance improvements due to the swirl velocity reduction by the stator. The peak efficiency of the two stage axial flow fan was improved by 21% and 6%, compared to the single rotating axial flow fan and the single stage axial flow fan, respectively.

A Study on the Noise Reduction of Axial Flow Fan (축류형 팬의 저소음화에 관한 연구)

  • Oh, J.E.;Yi, S.J.;Lee, S.H.;Lee, D.I.;Kim, C.H.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.7 no.1
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    • pp.142-149
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    • 1995
  • Axial fans are very useful cooling devices being widely used in many electric and industrial machinery. However those are often accompanying annoying noise. Many efforts have been devoted in order to reduce the fan noise. In this study, the procedure was devided into two major parts in considering effects of design parameters of axial fan concerned with noise ; the fan theory and the Fukano's fan noise study. By using the fan theory we defined stagger angle, camber angle, blade inlet and outlet angle for studying low noise fan. Then the effects of such angles on the flow rate and static pressure were investigated. By using the Fukano's fan noise theory, the relations of the chord length, the rotational speed and the number of blades vs. fan noise are investigated.

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Numerical analyses on the Aerodynamic Characteristics of a Counter-rotating Axial Flow Fan (고성능 엇회전식 축류팬의 공력특성에 대한 전산해석)

  • Cho, Leesang;Cho, Jinsoo
    • Journal of Institute of Convergence Technology
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    • v.5 no.1
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    • pp.37-40
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    • 2015
  • Numerical analyses on the aerodynamic characteristics of a counter rotating axial flow fan is carried out using the frequency domain panel method. Front rotor and rear rotor blades of a counter rotating axial fan are designed by using the simplified meridional flow analysis method with the radial equilibrium equation and the free vortex design condition, according to design requirements. Performance characteristics of a counter rotating axial flow fan are estimated for the variation of design parameters such as the hub to tip ratio, the taper ratio and the solidity. Pressure losses were higher at leading edge and hub region of rotor blades. Characteristic curve of the counter rotating fan was overpredicted without consideration of viscous effect.

A Study of Development of an Axial-Type Fan with an Optimization Method (최적화기법을 이용한 축류형 송풍기개발에 관한 연구)

  • Cho, Bong-Soo;Cho, Chong-Hyun;Jung, Yang-Beom;Cho, Soo-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.6
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    • pp.7-16
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    • 2007
  • An axial-type fan which operates at the relative total pressure of 671Pa and static pressure of 560Pa with the flow rate of $416.6m^3/min$ is developed with an optimization technique based on the gradient method. Prior to the optimization of fan blade, a three-dimensional axial-type fan blade is designed based on the free-vortex method along the radial direction. Twelve design variables are applied to the optimization of the rotor blade, and one design variable is selected for optimizing a stator which is located behind of the rotor and is used to support a fan driving motor. The total and static pressure are applied to the restriction condition with the operating flowrate on the design point, and the efficiency is chosen as the response variable to be maximized. Through these procedures, an initial axial-fan blade designed by the free vortex method is modified to increase the efficiency with the satisfaction of the operating condition. The optimized fan is tested to compare the aerodynamic performance with an imported same class fan. The test result shows that the optimized fan operates with the satisfaction of restriction conditions, but the imported fan cannot. From the experimental and numerical test, they show that this optimization method improves the fan efficiency and operating pressures of a fan designed by the classical fan design method.

Development of an Axial F.R.P. Fan for Cooling Tower (냉각탑용 축류형 F.R.P. 팬의 개발)

  • Oh, Keon-Je;Kim, Sun-Sook
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.10
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    • pp.735-741
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    • 2007
  • An axial F.R.P. fan model for cooling tower is developed. The fan is designed using the equations for one dimensional inviscid flow through the fan blade. Fan shape is swept forward with a parabolic function. Calculations of the three dimensional turbulent flow around the fan are carried out to investigate performance of the fan. Data of the total pressure rise and hydraulic efficiency can be obtained for the various setting angles. Calculated values of the total pressure rise and hydraulic efficiency at the design point are less than those of the design specification. The prototype of the F.R.P. fan is made by laminating of the fiberglass and epoxy resins on the mold of fan shape.