• Title/Summary/Keyword: Automotive noise

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Gear Teeth Modification for a 2.5MW Wind Turbine Gearbox (2.5MW 풍력발전기 기어박스 치형수정)

  • Lee, Hyoung Woo;Kang, Dong-Kwon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.109-117
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    • 2014
  • This paper reports a method to modify the gear tooth profile of a wind turbine gearbox to reduce the noise caused by the impact of the gear teeth. The major causes of tooth impact are the elastic deformation of the gear teeth, shafts, and case of the gearbox under loading, and the fabrication tolerances in gear manufacturing. In this study, the tooth profile was modified considering the elastic deformation of the gear tooth and the tooth lead modification to compensate for tooth interference in the lead direction as a result of shaft deformations. The method was applied to the gearbox of a 2.5MW wind turbine, and the transmission error was characterized before and after modifying the gear teeth. For the modified gear teeth, the transmission error (67.6%) was lower by 17.8%. Additionally, the gear contact stress was reduced by 6.3%, to 22.3%.

Development of a Switched Reluctance Motor-based Electric AC Compressor Drive for HEV/EV Applications

  • Kim, Jaehyuck;Jeong, Yong-Hoe;Jeon, Yong-Hee;Kang, Jun-Ho;Lee, Seunghun;Park, Jang-Yeop
    • Journal of Magnetics
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    • v.19 no.3
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    • pp.282-290
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    • 2014
  • This paper discusses the development of a 3.5 kW switched reluctance motor (SRM)-based electric air-conditioning (AC) compressor, focusing primarily on the design aspects of the SRM and the integrated controller. In addition to the increased price of rare-earth magnets, SRM's operation capability at high speed and high temperature makes the SRM a viable alternative to the permanent magnet motor for electrically driven automotive air conditioning compressors. A compact and energy efficient scroll compressor is designed and constructed. Two feasible SRM topologies are considered, in terms of efficiency, torque ripple, and acoustic noise. Compact drive electronics are designed and employed to drive the SRM-based compressor. The static and dynamic performance is validated by simulation and experiment.

Development of Helical Rod Finite Element for the Dynamic Analysis of Cylindrical Springs (원통형 스프링의 동특성 해석을 위한 헬리컬 로드 유한요소 개발)

  • 김도중;이덕영
    • Journal of KSNVE
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    • v.9 no.3
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    • pp.544-553
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    • 1999
  • A 3-dimensional helical rod finite element is devloped for the dynamic analysis of cylindrical springs. Element matrices are formulated using the Galerkin's method, and an exact static deflection curve is used as a shape function. Because the resultant mass and stiffness matrices of the model are symmetric, effective direct solution method can easily be applied for analysing dynamic behavior of springs. The model is used to analyze the dynamic characteristics of a typical automotive valve spring. The effectiveness of the developed helical rod element is verified by comparing the results of the proposed method with those of a classical theory and experiments. The helical element developed in this study is superior to a straight beam element and a 2-dimensional curved beam element for this problem.

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Oscillation of Camring and Detachment of Vanes from a Camring in a Variable Displacement Vane Pump (가변 용량형 유압 베인 펌프에서 베인의 이간과 캠링의 진동)

  • 장주섭;양광식;윤영환;이종철;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.190-195
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    • 1998
  • This paper reports on the theoretical and expetimental study of the vane and cam ring motions in a variable displacement vane pump which is already used widely in various industrial and automotive applications. Dynamic equations of vane and cam ring motion and flow continuity equations are derived and then solved simultaneously using the numerical method. Vane detachment cause the pressure tipples, noise, wear in cam ring, and decrease the volumetric efficiency. Consequently, Vane detachment occurs due to excess compression in the pumping chamber, and it can be reduced by adjustment of design parmeters.

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Development of Mash-Seam Welding Process by Flat Electrode Continuous Welding (평판전극 연속타점에 의한 매쉬심 용접기법 개발)

  • 조상명;조호재
    • Journal of Welding and Joining
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    • v.21 no.5
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    • pp.513-517
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    • 2003
  • Resistance welding processes are widely used in automotive applications. In particular, Mash-Seam resistance welding is typically used in Tailored Blank process. If spot welds are changed to a continuous weld, it's easy to reduce noise and to be more stable in cars. A arc welding, laser welding, seam welding using wheel electrode are available to make continuous welds on a car body, but they demand operator with advanced skills and expensive cost to develop. Therefore, flat electrode continuous mash-seam resistance welding process has been used to improve the weak points in currently available system in lap seam welding. This developed process has much more strength and air tightability, and also has much better plastic workability than laser welding. Moreover, commercial RSW machine can be readily used in this welding process.

Optimization of T-Structure Supporting Steering System Using μGA (승용차용 스티어링시스템 지지 T-형구조물의 최적설계)

  • Lee Jong Soo;Kim Sung Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.6 s.237
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    • pp.809-814
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    • 2005
  • The goal of this paper is to minimize the weight of the T-structure supporting steering system in reducing the vibration level on steering wheel which could be amplified by the resonance. Presently, requirements for reducing noise, vibration and harshness (NVH) in automotive area are more stringent than ever. One of them is the vibration of steering system which occurs sometimes at high speeds or when the engine is idling. Besides, the reduction of weight is also one of requirements for improvement of vehicle performance. This paper used the micro genetic algorithm as an optimization method to satisfy above two requirements. The whole T-structure assembly including steering column was used for frequency analysis.

Design of 24GHz Low Noise Amplifier for Automotive Collision Avoidance Radar (차량 충돌 예방 레이더 시스템-온-칩용 77GHz 고주파 전단부 설계)

  • Kim, Shin-Gon;Lee, Jung-Hoon;Ryu, Jee-Youl;Noh, Seok-Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2012.10a
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    • pp.815-817
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    • 2012
  • 본 논문에서는 차량 충돌 예방 레이더 시스템-온-칩용 77GHz 고주파 전단부(RF front-end)를 제안한다. 이러한 고주파 전단부는 77GHz의 동작주파수를 가진 저 잡음 증폭기와 고주파 전력 증폭기로 구성된다. 이러한 회로는 TSMC $0.13{\mu}m$ 혼성신호/고주파 CMOS 공정 ($f_T/f_{MAX}=120/140GHz$)으로 설계되어 있다. 저잡음 증폭기의 경우 전압이득이 36dB로 최근 발표된 연구결과 중 가장 우수한 수치를 보였다. 전력 증폭기는 포화전력과 출력 $P_{1dB}$이 18dBm과 15dBm으로 기존 연구결과 중 가장 우수한 결과를 각각 보였다.

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Design of 24GHz Low Noise Amplifier for Automotive Collision Avoidance Radar (차량 추돌 예방 레이더용 24GHz 저잡음증폭기 설계)

  • Choi, Seong-Kyu;Lee, Jae-Hwan;Kim, Sung-Woo;Ryu, Jee-Youl;Noh, Seok-Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2012.10a
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    • pp.829-831
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    • 2012
  • 본 논문은 차량 추돌 예방 레이더용 고 이득 저전력 저잡음 특성을 가진 24GHz 저잡음 증폭기(LNA)를 제안한다. 이러한 회로는 TSMC $0.13{\mu}m$ 혼성신호/고주파 CMOS 공정($f_T/f_{MAX}=120/140GHz$)으로 설계되어 있다. 증폭기의 전압 이득을 향상시키기 위해 2단 캐스코드 구조로 구성되어 있다. 제안한 저잡음 증폭기는 최근 발표된 연구결과에 비해 41dB의 가장 높은 전압이득과 3.7dB의 가장 낮은 잡음지수 및 2.8dBm의 가장 우수한 IIP3 특성을 각각 보였다.

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Experimental Investigation on the Characteristics of Dynamic Masses of Korean-Seated Postures (한국인의 앉은 자세에 대한 동적 질량의 실험적 연구)

  • 박용화;정완섭
    • Journal of KSNVE
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    • v.10 no.6
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    • pp.1017-1021
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    • 2000
  • This paper addresses experimental results carried out to investigate the characteristics of dynamic mass for Korean. Vertical seat vibration in the frequency range of 0.5-30 Hz was applied to a seated Korean male subject. To examine the intra-variable effects on dynamic mass, five different postures and three different vibration excitation levels were considered. The applied acceleration and transmitted force to the hip of the seated subject were measured simultaneously. Detailed experimental results of measured dynamic mass are illustrated for each posture and/or vibration excitation level. Maximum peaks of around 5 Hz were observed for most experimental cases. They are found to allow the identification of dynamic characteristics of Korean seated body for various real vibration environments. Furthermore, they are expected to be very useful in designing new seats for automotive and railway vehicles and in improving their vibration ride duality.

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Development of CV Joint Outer Race Ball Groove Measurement System (등속조인트 Ball Groove 측정시스템 개발에 관한 연구)

  • Park K. S.;Kim B. J.;Jang J. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.160-163
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    • 2005
  • The cute. race of CV(constant velocity) Joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. The forged CV Joint investigated in this study has six inner ball grooves requiring high operational accuracy. Therefore, the precise measurement of forged CV Joint is very important to guarantee the sound operation without noise and abnormal wear. In this study, unique in-situ measuring system designed specifically to measure the dimensional accuracy of six inner ball grooves of CV joint has been developed and implemented in shop environments. Newly developed system shows high measurement accuracy with simple operational sequence.

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