• Transactions of the Korean Society of Automotive Engineers
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• v.12 no.1
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• pp.138-144
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• 2004

Occupant protection in the side impact of a vehicle becomes one of the most important issues today. So, to reduce development time and cost, it needs test equipment which conducts an accurate simulation of the side impact crash. This paper describes a new test method for side impact, which utilizes a standard 12inch-HYGE-type sled facility. If a side impact sled test can simulate vehicle intrusion very well, it will contribute to develop full-scale side impact crash performance. The newly developed sled test method enables simulation for dummy motion, injury, door velocity, trim crack, and vehicle structure to be accurate. Ant also this sled test method can be applied to the development of side air-bag.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.583-584
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• 2007

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.6
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• pp.82-87
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• 2012

The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.16 no.11
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• pp.1084-1091
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• 2004

In automotive air handling system, mixing of air streams by the cooler and the heater affects the comfort of cabin room. In the present study, computer-aided analysis is done to improve the thermal comfort and for the optimal design of automotive HVAC system. The simulation software used was FLUENT, and complicate geometries were created by three dimensional CAD. Air flow volume, fir distribution rate and temperature controllability and temperature differences between upper and lower discharge air are analyzed through numerical simulation at vent, floor and defrost mode. Also, velocity vector of sirocco fan is investigated through the scroll housing. The velocity vector magnitude is larger at lower region of fan than that at any other regions. Recirculation and disturbance of air is relatively high near the cut-off edge in the scroll housing. By using the results of this study, the time for prototype production can be reduced and timely decisions can be made to determine initial design directions.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.5
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• pp.2048-2053
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• 2011

The aim of this paper is to propose an energy harvesting system by converting mechanical energy of revolving door into electrical energy. The method of energy harvesting system is discussed on two methods: one is the energy-harvester using gear shaft coupling system, and the other is the energy-harvester using spiral spring system. The former is generated by coupling the shaft of rotating door with generator system, while the latter is generated by connecting end-effector of door with the string of generator system. We present the experimental results for two developed energy-harvester. Finally, a comparison between these results is presented to show the validity of energy-harvester.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.17 no.9
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• pp.853-861
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• 2007

Currently, automotive industries improve the vehicle performance and reduce the development period of vehicle using each module part for the high quality and performance of vehicles. However each component part doesn't generate the noise and vibration problems, sometime these problems are generated on the assembly status between vehicle chassis frame and each module part. On this study, in order to analysis the dynamic characteristics of a shield door module that is a typical module part of vehicles, the acquisition and evaluation process about the vibration and noise of shield door module is developed. Also the possibility to apply to shield door module of the developed process is verified by the comparison with the dynamic characteristics between plastic and steel module plate.

• Journal of the Korea Convergence Society
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• v.6 no.3
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• pp.59-64
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• 2015

A hinge is the most important part constituting door. Nowadays, the hinge is subdivided all the more under the category of the function, shape and material and is enlarged at the usage. Therefore, it is necessary to improve the manufacturing technique and more specialized design must be developed. As the structural analysis is carried on the hinge model mounted at door in this study, the deformation, stress distribution and fatigue life are analyzed when the door is applied with uniform force. The durabilities of hinge models due to each shape are anticipated through this study. It is thought to be contributed at developing and designing more improved hinge model with durability. And it is possible to be grafted onto the convergence technique at design and show the esthetic sense.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2000.04b
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• pp.187-194
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• 2000

Weight reduction for an automobile body is being sought for the fuel efficiency and the energy conservation. One way of the efforts is adopting Ultra Light Steel Auto Body (ULSAB) concept. The ULSAB concept can be used for the light weight of an automobile door with the tailor welded blank (TWB). A design process is defined for the TWB. The inner panel of door is designed by the TWB and optimization. The design starts from an existing component. At first, the hinge and inner reinforcements are removed. In the conceptual design stage, topology optimization is conducted to find the distribution of variable thicknesses. The number of parts and the welding lines are determined from the topology design. In the detailed design process, size optimization is carried out to find thickness while stiffness constraints are satisfied. The final parting lines are determined by shape optimization.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.6
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• pp.97-105
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• 2009

Optimal design of a roller rail which replaces the ball rail for three-door refrigerators is presented using the finite element analysis and the Taguchi method. Stress and deformation of the roller rail for an initial design are analyzed and evaluated. Optimal design parameters are determined using the Taguchi method. The maximum stress of the optimal design is favorably reduced comparing to the initial design. It is verified through an additional analysis that the drawer on the roller rail will not be derailed even if one opens the drawer with a transverse force.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1997.03a
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• pp.37-41
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• 1997

Tailored Blanks are defined as two or more separate pieces of sheet material having the same or dissimilar thickness and/or physical properties, joined together before forming. Its application is being increased especially in the automotive industrial area for the cost reduction, weight saving, and improvement of strength. In this paper, the deforming behaviour of the laser welded blanks with regard to different thicknesses and combinations are described through some experimental investigations on the formability of a door inner. To investigate how the combination of thickness and material property influences the movement of welding line, a series of laser welded T/B blanks are tested.