• 제목/요약/키워드: Automotive R&D process

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크로스 압연에 의한 Al-Mg-Si-Cu 합금 판재의 소성변형비의 향상 (Improvement of R-value in Al-Mg-Si-Cu Alloy Sheets by Cross Rolling)

  • 이광진;전재열;우기도
    • 대한금속재료학회지
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    • 제49권6호
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    • pp.488-492
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    • 2011
  • Heat-treatable Al-Mg-Si-Cu alloy sheets, which are expected to have a growing demand, were fabricated by Cross rolling to improve their formability. The mechanical properties and texture of the sheets after the final annealing process were investigated by a tensile test, EBSD and XRD analysis. The grain size of the cross-rolled sheets was remarkably decreased compared to conventional rolled sheets, and the R-value of the cross-rolled sheets was notably increased by about one and a half times that of the conventional rolled sheet. Cube{001}<100> and cubic system orientations were strongly developed in conventional rolled sheets. However, randomized textures were formed in the cross-rolled sheets without specific texture. It is thought that much shear deformation was induced during the cross rolling. The results show that the cross rolling method is effective for improving the R-value of aluminum alloys sheets and their grain refinement. As a result, it is considered that cross rolling is effective for improving formability.

Upgrading in Global Value Chains: the Cases of High, Mid and Low Technology Sectors in Thailand

  • Intarakumnerd, Patarapong
    • Asian Journal of Innovation and Policy
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    • 제6권3호
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    • pp.332-353
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    • 2017
  • This paper highlights how Thailand upgrades its positions in global value chains in high-tech, mid-tech and low-tech industries represented by electronics, automotive and frozen seafood, respectively. In the electronics industry, there are not many capable firms in the upstream segment like semiconductors. Nevertheless, transnational corporations in segment like hard disk drive began to invest in process R&D and collaborate more with local suppliers, universities and public research institutes in human resource and technological development. In the automotive industry, several Japanese car manufacturers such as Toyota, Honda, Nissan, and Isuzu set up R&D/Technical centres in Thailand since 2000s. This prompted Japanese and local part suppliers to also invest more in engineering, design and development activities. Some local universities offer as well engineering programmes specifically targeting the automotive industry. In the frozen seafood industry, several Thai firms have developed new ready-to-eat products, own brands and international distribution networks. They started to become transnational corporations investing in both developing and developed countries.

경유 대체연료로서 수첨바이오디젤의 윤활 특성 연구 (Lubricity Characterization of Hydrogenated Biodiesel as an Alternative Diesel Fuel)

  • 김재곤;전철환;임의순;정충섭
    • Tribology and Lubricants
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    • 제28권6호
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    • pp.321-327
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    • 2012
  • Paraffin bio-based hydrotreated biodiesel(HBD) is originated from vegetable oil(the process can also be applied to animal fat) with the the chemical structure $C_nH_{2n+2}$. In the number of process of the oil or fat, the hydrogenation is significantly important to create a bio-based diesel fuel. This study is focused on lubricity characteristics of BTL diesel blends to use alternative diesel fuel in Korea. The BTL diesel are blended the different volume ratios (HBD 5(5 vol.% HBD - 95 vol.% diesel), HBD 10, HBD 20, HBD 30, HBD 40 and HBD 50. HBD with paraffin compounds showed a very high centane number, low sulfur content and free aromatic compound. Especially, the wear scar of HBD showed poor lubricity compared to automotive diesel due to the fuel composition, low sulfur content and free aromatic compound. Also, the lubricity specification of automotive diesel with different six HBD blends is within the limit by the Korean standards. Finally, HBD as an alternative diesel fuel is challengeable in transportation sector of Korea.

TiC 첨가량에 따른 개량된 A6013-3wt.%Si 합금 분말성형체의 미세조직 변화 (The Effects of TiC Content on Microstructure of Modified A6013-3wt.%Si Alloy Powder Compact)

  • 유효상;김용호;손현택
    • 한국분말재료학회지
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    • 제29권1호
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    • pp.28-33
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    • 2022
  • Aluminum-based powders have attracted attention as key materials for 3D printing owing to their low density, high specific strength, high corrosion resistance, and formability. This study describes the effects of TiC addition on the microstructure of the A6013 alloy. The alloy powder was successfully prepared by gas atomization and further densified using an extrusion process. We have carried out energy dispersive X-ray spectrometry (EDS) and electron backscatter diffraction (EBSD) using scanning electron microscopy (SEM) in order to investigate the effect of TiC addition on the microstructure and texture evolution of the A6013 alloy. The atomized A6013-xTiC alloy powder is fine and spherical, with an initial powder size distribution of approximately 73 ㎛ which decreases to 12.5, 13.9, 10.8, and 10.0 ㎛ with increments in the amount of TiC.

Computational design of an automotive twist beam

  • Aalae, Benki;Abderrahmane, Habbal;Gael, Mathis
    • Journal of Computational Design and Engineering
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    • 제3권3호
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    • pp.215-225
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    • 2016
  • In recent years, the automotive industry has known a remarkable development in order to satisfy the customer requirements. In this paper, we will study one of the components of the automotive which is the twist beam. The study is focused on the multicriteria design of the automotive twist beam undergoing linear elastic deformation (Hooke's law). Indeed, for the design of this automotive part, there are some criteria to be considered as the rigidity (stiffness) and the resistance to fatigue. Those two criteria are known to be conflicting, therefore, our aim is to identify the Pareto front of this problem. To do this, we used a Normal Boundary Intersection (NBI) algorithm coupling with a radial basis function (RBF) metamodel in order to reduce the high calculation time needed for solving the multicriteria design problem. Otherwise, we used the free form deformation (FFD) technique for the generation of the 3D shapes of the automotive part studied during the optimization process.

실란 가교 반응을 이용한 폴리프로필렌의 충격강도 향상에 관한 연구 (A Study on Silane Crosslinking Process of Polypropylene for Enhanced Impact Strength)

  • 강민수;박성호;김기성;배종락;전오환
    • 한국자동차공학회논문집
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    • 제18권3호
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    • pp.69-73
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    • 2010
  • The melt grafting of unsaturated silanes onto polypropylene (PP) in a twin-screw extruder and crosslinking in hot water were studied to enhance impact strength of polypropylene. The influence of grafting formulations on the melt flow rates of grafted PP and the gel percentages of crosslinked PP was investigated. 3-methacryloylpropyltrimethoxysilane (VMMS) unsaturated silane monomer was used. Benzoyl peroxide, (BPO) and Dicumyl peroxide (DCP) were used as an initiator. When benzoyl peroxide (BPO) was used as an initiator, higher gel percentage and impact strength than those of DCP has been observed. The maximum impact strength was obtained with 0.7 phr of BPO and 2phr of VMMS. The value is 8.7 kgf-cm/cm and it is on a parity with the value of with 20 phr of EOR mixed to PP.

자동차 웨더스트립 심재 경량화를 위한 강선(Steel Wire)의 소성변형 연구 (Study of Plastic Deformation of Steel Wire for Weight Reduction of Automotive Weather Strip)

  • 최보성;이덕영;진찬규
    • 한국자동차공학회논문집
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    • 제21권5호
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    • pp.82-86
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    • 2013
  • The automotive weather strip has the functions isolating of dust, water, noise and vibration from outside. The core of weather strip is made of steel with stiffness. By using the wire formed as the core of weather strip, weight can be reduced as much as 35% by comparing with existing steel core. For this reason, forming wire is necessary to keep the zigzag shape as it is. The deformation which is occurred during forming process can be predicted and it can be used in case of manufacturing dies through CAE. In this paper, rolling process conditions are deduced and the springback amount is predicted after rolling process by using the simulation. The springback amount of product is measured by using optical microscope, and measurement result is compared with the simulation result of springback as the same condition. The suitable gap between dies to compensate springback after rolling process is predicted through simulation and it is used for manufacturing dies.

Effect of Various Factors on the Brazed Joint Properties in Al Brazing Technology

  • Sharma, Ashutosh;Lee, Seung Hyun;Ban, Hyung Oh;Shin, Young Sik;Jung, Jae-Pil
    • Journal of Welding and Joining
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    • 제34권2호
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    • pp.30-35
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    • 2016
  • Last few decades have seen a rapid increase in the fabrication and characterization of Al alloys for automobiles, heat exchangers and aerospace industries. Aluminium alloys are popular because of their high specific strength, light weight, excellent wear and high oxidation resistance. The development of aluminium alloys in these applications makes their study and research of utmost importance. Brazing is applied to the aluminium alloys for joining various aluminium parts together in most of the industrial applications. Various parameters affect the joining process of these aluminium alloys. In this article, various types of processing parameters have been discussed, and special attention has been given to the category of aluminium brazing alloys. The article reviews on the various parameters that affect the brazing property in various scientific and technological applications.

고주파수 소음 저감 휠가드 연구 (A Study of Wheel Guards for Reduction of High Frequency Road Noise)

  • 김현경;백홍선;이문석;김동효;김도형
    • 한국자동차공학회논문집
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    • 제22권3호
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    • pp.12-18
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    • 2014
  • This paper describes about the development of new concept's rear wheel guards for the reduction of Road Noise in the passenger vehicle using test. The new wheel guards are proposed by various frequency chamber concept and different textile layers concept. Two wheel guards were verified by small cabin resonance test and vehicle test. Through new developing process without vehicle test, Result of road noise will be expected when new concepts and materials of wheel guard is applied into automotive vehicle. As a result of the application of Aimed Helmholtz and Multi-layers concept, this paper classifies the road noise, cost and weight are reduced by new concepts and the solutions are adopted into the 2 cars.

Improvement in Mechanical Properties of Cryogenically Treated WC-5 wt% NbC Hard Materials Sintered by Pulsed Current Activated Sintering

  • Jeong Han Lee;Hyun Kuk Park;Jae Cheol Park
    • 한국재료학회지
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    • 제32권12호
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    • pp.528-532
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    • 2022
  • Recently, the necessity of designing and applying tool materials that perform machining of difficult-to-cut materials in a cryogenic treatment where demand is increasing. The objective of this study is to evaluate the performance of cryogenically treated WC-5 wt% NbC hard materials fabricated by a pulsed current activated sintering process. The densely consolidated specimens are cryogenically exposed to liquid nitrogen for 6, 12, and 24 h. All cryogenically treated samples exhibit compressive stress in the sintered body compared with the untreated sample. Furthermore, a change in the lattice constant leads to compressive stress in the specimens, which improves their mechanical performance. The cryogenically treated samples exhibit significant improvement in mechanical properties, with a 10.5 % increase in Vickers hardness and a 60 % decrease in the rupture strength compared with the untreated samples. However, deep cryogenic treatment of over 24 h deteriorates the mechanical properties indicating that excessive treatment causes tensile stress in the specimens. Therefore, the cryogenic treatment time should be controlled precisely to obtain mechanically enhanced hard materials.