• Title/Summary/Keyword: Automotive Design

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A Study on Product Data Quality Assurance for Automotive Industry (자동차산업에서 제품데이터품질 향상을 위한 연구)

  • Yang Jeongsam;Han Soonhung;Kang Hyejeong;Kim Junki
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.184-193
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    • 2005
  • Digital representations of products and parts have largely replaced physical drawings as the form in which product data are stored, analyzed, and communicated among the people contributing to the design of an automobile. Many individuals and companies participate in the design of an increasingly complex automobile; hence, the design process depends critically on team members' ability to share information about essential design elements. These trends have elevated the importance of the quality of product data and its efficient exchange. In this paper, we show state-of-the-art on Product Data Quality(PDQ), and activities of PDQ assurance. And we propose a novel design history-based approach for diagnosis and healing of a CAD model.

A Development of Design Catalogue System for Recycling (리사이클링 고려 설계카탈로그 시스템의 구축)

  • Lee, Kun-Sang
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.177-186
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    • 2005
  • Today the tastes of consumers change rapidly and the kinds of the products become diverse. Therefore the product life cycle becomes shorter and shorter. Moreover the save of resources and the recycling for the environmental preservation are the essential theme. On this the necessary information for the product development increases enormously. For the right use of the information the design process should be supported by the proper design tool. For this the 'design catalogue system for recycling' is suggested here. This system consists of four parts, that is, 'the existing automobile system database', 'working principle database', 'assessment system of the ease of disassembly' and 'one's own product development database'. By the use of this system the product development period could be reduced about $30\%$ drastically.

Measured Data based Inspection for Unintended Deflections in Automotive Outer Panels (측정 데이터 이용한 자동차 외판 미세굴곡 추적 사례 연구)

  • Chung, Yun Chan;Lee, Sang Heon;Chang, Dae Soon;Park, Sang Chul
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.2
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    • pp.113-119
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    • 2013
  • This paper proposes an approach to detect unintended deflections in an automotive outer panel. Conventionally, the detection of unintended deflections has been performed by experienced works, and it requires much amount of time and efforts. The motivation of this work is to reduce such efforts by providing an automated detection methodology. For the detection of unintended deflections, we make use of the measured data from an optical scanner which can be considered as a Z-map data. The proposed approach consists of four major steps; 1) measured data acquisition for an automotive outer panel, 2) identification of shape features, 3) removal of shape features, and 4) detection of unintended deflections via curvature analysis.

Construction of Web-based Material Database and Case Study of Material Selection for Automotive Engine Pulley (웹기반 재료 데이터베이스 구축 및 자동차 엔진풀리용 재료선정 예)

  • Chun, Doo-Man;Ahn, Sung-Hoon;Jang, Jae-Duk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.107-114
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    • 2006
  • Material selection is one of the important activities in design and manufacturing. A selected material at the conceptual design stage affects functionality of the designed part as well as manufacturability and cost of the final product. Unfortunately there are not many accessible material databases that can be used for design. In this research, a web-based material database was constructed. In order to assist designers to compare different materials, two-dimensional and three-dimensional graphs were provided via the web browser Using these graphical tools, multi-dimensional comparison was available in more intuitive manner. As a case study, this system was applied for material selection of an automotive engine pulley.

Crashworthiness Design Concepts for the Improved Energy Absorbing Performance of an Aluminum Lightweight Vehicle Body (알루미늄 경량 차체의 충돌에너지 흡수 성능 향상을 위한 설계 개선 연구)

  • 김범진;허승진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.155-160
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    • 2003
  • For the weight reduction of vehicle body up to 20∼30% compared to the conventional monocoque steel body·.in-white, most automotive manufacturers have attempted to develop the aluminum intensive body-in-white using an aluminum space frame. In this paper, the crush tests and simulations for the aluminum extrusions filled with the structural from are performed to evaluate the collapse characteristics of that light weighted material. From these studies. the effectiveness of structural for is evaluated in improving automotive crashworthiness. In order to improve the improve energy absorption capability of the aluminum space frame body, safety design modifications are performed and analyzed based on the suggested collapse initiator concepts and on the application of the aluminum extrusions filled with structural foam. The effectiveness of these design concepts on the frontal and side impact characteristics of the aluminum intensive vehicle structure is investigated and summarized.

Current Trends and Future Issues of Automotive Ergonomics (자동차 인간공학 개발 동향과 향후 과제)

  • Jang, Chee-Hwan;Lim, Sung-Hyun
    • Journal of the Ergonomics Society of Korea
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    • v.29 no.1
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    • pp.1-5
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    • 2010
  • The purpose of the paper is to review current trends and future issues of automotive ergonomics. The current trends include 1) universal design considering for regional differences, elderly drivers, female drivers, 2) quantification of driver's discomfort 3) trade-off between design trends and comfort, 4) digital ergonomic evaluation with digital human models 5) optimization of driver's interface. The future issues of automotive ergonomics cover 1) intelligent driver assistance system 2) Fun-to-drive and 3) differentiation from other vehicles based on ergonomics.

Usability Test Analysis on Integrated Automotive Cockpit Module System (자동차 전장 통합 모듈 시스템에서의 사용성 평가)

  • 홍성만;박범
    • Proceedings of the Safety Management and Science Conference
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    • 2003.11a
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    • pp.237-245
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    • 2003
  • More and more many people show a keen interest in the ergonomics application car. One of the recent trends of cockpit development is to integrate fore part of whole cockpit and compartment. The goal of this study is to develop and Analysis of User's Convenience a cockpit prototype based on the design guide of cockpit integration module. The process of this study has been followed analyzing development trend of next generation Automotive cockpit, extracting the design factor needed to making integration module and laying down the design guide of cockpit integration module. Finally, this study is indicate an instance that evaluation of utilization with Integrated Automotive Cockpit Module System.

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Parametric Analysis for Structural Stiffness Enhancement of Motorcycle Frame (모터사이클 프레임의 구조강성 강화를 위한 설계변수해석)

  • Lee, Yongwoo;Ha, Sungyong;Kwon, Jongho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.5
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    • pp.612-617
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    • 2016
  • A motorcycle frame is a structure that endures the load and retains durability under various driving environments. A motorcycle has been developed with a diverse utility range, and its design has always been expanded to the newly created concept based on advanced engineering technologies. In this study, a compact motorcycle frame is considered to perform parametric studies that can enhance the stiffness of a frame with computational simulation. Finite element analysis is used to compare the deformation and stiffness of a base model and four case-models with three design-change-parameters. The parametric studies are analyzed to provide available methods that can be expected in the industrial fields of engineering design for a motorcycle frame.

Hydro-forming Process of Automotive Engine Cradle by Computer Aided Engineering (CAE) (컴퓨터 시뮬레이션(CAE)을 이용한 자동차용 엔진 크레들의 하이드로-포밍 공정 연구)

  • Kim, Kee-Joo;Choi, Byung-Ik;Sung, Chang-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.86-92
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    • 2008
  • Recently, the use of tubes in the manufacturing of the automobile parts has increased and therefore many automotive manufactures have tried to use hydro-forming technology. The hydro-forming technology may cause many advantages to automotive applications in terms of better structural integrity of the parts, lower cost from fewer part count, material saving, weight reduction, lower spring-back, improved strength and durability and design flexibility. In this study, the whole process of front engine cradle (or front sub-frame) parts development by tube hydro-forming using steel material having tensile strength of 440MPa grade is presented. At the part design stage, it requires feasibility study and process design aided by CAE (Computer Aided Design) to confirm hydro-formability in details. Effects of parameters such as internal pressure, axial feeding and geometry shape on automotive sub-frame by hydro-forming process were carefully investigated. Overall possibility of hydro-formable sub-frame parts could be examined by cross sectional analyses. Moreover, it is essential to ensure the formability of tube material on every forming step such as pre-bending, preforming and hydro-forming. At the die design stage, all the components of prototyping tools are designed and interference with press is examined from the point of geometry and thinning.