• Title/Summary/Keyword: Automotive Components

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Analysis and Design considerations of Energy Absorbing Steering System Using Orthogonal Arrays (직교배열표를 이용한 에너지흡수 조향계의 해석 및 설계)

  • 임재문;한선규;전원기;우덕현;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.144-155
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    • 1999
  • An occupant analysis code SAFE (Safety Analysis For occupant crash Environment) is utilized to simulate and improve the crash performance of an energy absorbing steering system. The safety standard FMVSS 203 is simulated and used for design evaluations . Segments and contact elliposids are utilized to model the bod blocks and the components of the steering system with SAFE. Spring-damper elements and force-deflection characteristics are utilized to model the energy absorbing components such as the plate and the polyacetal molding. The plate absorbs the impact energy through tensile deformation . Whereas, the polyacetal molding absorbs the impact energy through compression. the body block test is carried out to validate tie simulation model, and real component tests are performed to extract the force-deflection curves . After the model is validated , the parameter study is carried out to evaluate the crash performance of the energy absorbing components. A performance measure is defined for the parameter study. Using the results of the parameter study and managing the orthogonal arrays, optimum design values of energy absorbing components are determined to minize the occupant injury.

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On the Development of an FMEA Method for Automotive Safety Utilizing Design Traceability (자동차 안전성 설계에서 설계 추적성을 활용한 고장형태 영향분석에 관한 연구)

  • Lim, Gwan-Taik;Lee, Jae-Chon
    • Journal of the Korea Safety Management & Science
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    • v.15 no.1
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    • pp.11-19
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    • 2013
  • In modern systems design and development, one of the key issues is considered to be related with how to reflect faithfully the stakeholder requirements including customer requirements therein, thereby successfully implementing the system functions derived from the requirements. On the other hand, the issue of safety management is also becoming greatly important these days, particularly in the operational phase of the systems under development. An approach to safety management can be based on the use of the failure mode effect and analysis (FMEA), which has been a core method adopted in automotive industry to reduce the potential failure. The fact that a successful development of cars needs to consider both the complexity and failure throughout the whole life cycle calls for the necessity of applying the systems engineering (SE) process. To meet such a need, in this paper a method of FMEA is developed based on the SE concept. To do so, a process model is derived first in order to identify the required activities that must be satisfied in automotive design while reducing the possibility of failure. Specifically, the stakeholder requirements were analyzed first to derive a set of functions, which subsequentially leads to the task of identifying necessary HW/SW components. Then the derived functions were allocated to appropriate HW/SW components. During this design process, the traceability between the functions and HW/SW components were generated. The traceability can play a key role when FMEA is performed to predict the potential failure that can be described with the routes from the components through the linked functions. As a case study, the developed process model has been applied in a project carried out in practice. The results turned out to demonstrate the usefulness of the approach.

Experimental Research on the Power Saving Effect Evaluation of a Variable Displacement Vane Pump for an Automatic Transmission (자동변속기용 가변 용량 베인 펌프의 파워 절감 효과 평가에 대한 실험적 연구)

  • Kim, Chulsoo;Bae, Chulyong;Kim, Chanjung;Kim, Kyusik;Son, Taekwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.7
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    • pp.1-7
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    • 2014
  • A variable displacement vane pump is possible to improve the fuel economy by varying the pump capacity with a vane mechanism according to the engine operating speed range and reducing its driving torque. In general the experimental evaluation of the vane pump for the transmission has been performed mainly not with the vehicle or dynamometer test rig but with component test rig due to the implementation and safety problems. In this paper, in order to evaluate the performance of the developed vane pump as well as the compatibility with other rotary and hydraulic components of the target transmission, the transmission dynamometer based test rig is implemented where the developed pump is built into it and then the variable pump capacity and effect of power reduction are investigated experimentally.

A Component Modeling Tool based on AUTOSAR for Automotive Software (AUTOSAR 기반 차량용 소프트웨어의 컴포넌트 모델링 도구)

  • Park, In-Su;Lee, Jung-Sun;Cho, Sung-Rae;Jung, Woo-Young;Lee, Woo-Jin
    • The KIPS Transactions:PartA
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    • v.17A no.4
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    • pp.203-212
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    • 2010
  • Recently, in automotive industry, there have been many researches related with hardware components and embedded software which controls hardware components. Since most of embedded software is tightly dependent on car manufacturers, there were some problems in reusability and interoperability of automotive software. In order to solve these problems, AUTOSAR standardized the component-based software architecture of automotive software. In AUTOSAR, several modeling diagrams should be described and their dependencies are also checked. Currently, a few company developed the prototypes of tools supporting AUTOSAR. In this paper, a component modeling tool based on AUTOSAR 3.0 is developed for enhancing the usability of existing tools using Eclipse GMF. The tool is composed of a graphical component modeling tool and a graphical network topology tool. Since these tools are generated based on GMF without hard coding, it is relatively easy to customize the tools for adopting company‘s needs and easy to follow the improvement of the standard and development environments.

Dynamic Analysis of Engine Valve Train with Flexible Multibody Model Considering Contact between Components (부품간의 접촉을 고려한 유연체모델을 이용한 엔진 밸브트레인의 동특성 해석)

  • Hwang, Won-Gul;Sung, Won-Suk;Ahn, Ki-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.125-132
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    • 2011
  • The dynamic characteristics of valve train are responsible for the dynamic performances of engine. We derived the equation of motion for 6 degrees of freedom model of the valve train. Computer model is also developed with flexible multibody model considering contact between components. The simulation results with these two models are compared with experimental results. We investigated the effect of the two spring models, TSDA (Translational Spring Damper Actuator) element and flexible body model, on the valve behavior and spring force. It is found that the dynamic behavior of the two models are not very different at normal operational velocity of the engine. By modeling contact between cam and tappet, the stress distributions of the cam were found. Using stress distribution obtained, contact width and contact stresses of the cam surface were calculated with Hertz contact theory.

RFID-based Verification System and Method for Improving Quality of a Automotive Seat Assembly Line (자동차 시트 조립공정에서의 품질 향상을 위한 RFID기반 검증시스템 및 방법)

  • Kim, Heejin;Choi, Byoungju;Park, Chanmok
    • Journal of Information Technology Services
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    • v.12 no.4
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    • pp.175-186
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    • 2013
  • Among many automotive manufacturing processes, an assembly process has the smallest automatization percentage. As the correct assembly of the supplied components according to its specification is directly related with the quality of the final product, it is of the utmost importance to reduce the possible human errors in the assembly line. However, due to the lack of an effective verification system for an assembly line, currently, there is huge cost loss caused by the errors in seat assembly every year. Therefore, in this paper, to overcome the limit of the current verification method and to prevent the occurrence of assembly errors caused by mismatching assembling components or its specifications, a verification system and its method is proposed employing the RFID technology. The system is for automatic detection of the assembly errors, so that it can reduce the time and effort needed for verification and maximize the work efficiency. Also, by preventing the assembly errors in advance, the productivity can be increased through a quality innovation.

Characteristic Investigation of Design Parameters on the Hydraulic Power Steering Gear Box (유압식 동력 조향기어 박스에서 설계변수의 특성검토)

  • Jang, Joo-Sup;Yoon, Young-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.135-142
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    • 2008
  • Hydraulic power steering system has been adopted in seniority passenger and commercial vehicle system for an easy maneuverability and a smoother ride. In this study, hydraulic power steering system analysis model which includes hydraulics and mechanical sub-systems was developed using commercial software, AMESim in order to predict characteristics for various steering components. Each component which constructs system was modeled and verified by experimentally obtained characteristics curves of each components. The parameter sensitivity analysis such as valve opening area, torsional stiffness of torsion bar for system design are carried out by the analysis and experimental method. The predicted results by the development model were a good agreement with experimentally obtained results. The sensitivity investigation results rotary torque when changing an input shaft edge width, was most sensitive, to change in angle and slot width and supply flow of input shaft edge is not a lot sensitively.

Study on velocity profiles around spiral baffle plates in a horizontal circular tube without inner tubes

  • Chang, Tae-Hyun;Lee, Kwon-Soo;Choi, Yoon-Hwan;Lee, Yeon-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.5
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    • pp.403-411
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    • 2016
  • Usually shell and tube heat exchangers are employed to recover energy between fluids. Recently, numerous papers on these heat exchangers have been published; however, the velocity and temperature profiles or comparison of the features of the flow with or without inside tubes have rarely been described. In this research, experimental and numerical studies were carried out to investigate the characteristics of the flow around the spiral baffle plates without inside tubes in a horizontal circular tube using a particle image velocimetry method and ANSYS 14.0~15.0 version (Fluent). The results showed that swirling flow was produced between the spiral baffle plates. The tangential components were strong between the two spiral baffles; however, the axial or radial velocities components were indicating nearly zero. From the spiral motion in the space of the two baffles, it is considered that there were no dead zones between the spiral baffle.

Vibration Analysis of a Nanosatellite for Microgravity Science Missions (마이크로중력 과학 임무 수행용 초소형 위성의 진동 해석)

  • Kim, Jin-Hyuk;Jang, Jung-Ik;Park, Seul-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.104-110
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    • 2019
  • A nanosatellite designed by the Korea Microgravity Science Laboratory (KMSL) is currently under development. The KMSL nanosatellite is designed to perform two different scientific missions in space. To successfully complete missions, a variety of tests must be conducted to verify the performance of the designed satellite before launch. As part of the qualification test campaign, the KMSL nanosatellite underwent high level vibrational tests (to comply with Falcon 9 qualification level) to demonstrate the integrity of the system. The purpose of this study is to demonstrate that the primary structure and all electronic and mechanical components can withstand the vibrations and the loads experienced during the launch period. To this end, the KMSL nanosatellite was exposed to static and dynamic loads and various types of vibrations that are inevitably produced during the space vehicle launch period. The vibration test results clearly demonstrated that all avionics and mechanical components can withstand the vibrations and the loads applied to the KMSL nanosatellite's body through a Pico-satellite Orbital Deployer (POD).