• Title/Summary/Keyword: Automobile Parts Industry

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Inspection of the Knuckle Bracket Holes of a Shock-Absorber using Image Processing Method (영상처리를 이용한 쇽업서버 너클 브라켓 홀 검사 방법)

  • Jeong, Kyu-Won;Ahn, Kye-Un
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.768-775
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    • 2010
  • Automotive industry is a major business area in this country and it becomes more and more important. In order to maintain high quality of vehicles, every parts should be inspected. Among them the inspection job of the knuckle bracket holes of the outer tube of shock-absorber has been done manually until now. So, it takes long time and every product can not be inspected. An automatized inspection system was proposed utilizing machine vision technology, which was composed of a slit beam laser, CCD camera, image processing computer, special jig and illuminating back lights. An algorithm which could process images of the laser and bracket holes, then gave the position, radius, roundness of the holes, was developed. This system was applied for the good and no good products and the performance was confirmed.

The Influence of Precipitated Phase in Al-4%Cu Alloy under High Magnetic Field

  • Jun, Jiang;Lee, Hyun-Jun;Min, Qi;Park, Won-Jo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.239-243
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    • 2008
  • Nonferrous metals have a very important position in industry. At present, parts of shipbuilding, automobile, and aircraft etc. are designed and manufactured accurately, simultaneity need light-weight and high-strength. Aluminum copper alloys are one kind of typical precipitation hardening alloy which has been widely used. It is interesting to investigate transformation behavior of precipitated phase in such kind of alloys under high magnetic field. Transformation of materials under high magnetic field is many different compared with conventional condition. The author prepared the Al-4%Cu alloy.

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A Transportation and Production Model with Depot System

  • Ahn, Beum-Jun;Watanabe, Norio;Kim, Chae-Bogk
    • Journal of the Korean Operations Research and Management Science Society
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    • v.21 no.2
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    • pp.95-109
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    • 1996
  • In automobile industry, the depot (distribution center) system is utilized to adjust the inventory and to supply the demands to the firm timely. In case of the small lot demands of short delivery cycle and the long distance from the parts manufacturing to the firm, the depot system is very important. In this paper, a model to minimize the sum of costs of holding, inventory and transportation, is proposed to determine the optimal quantities of production and transportation in JTT system. Finally, computational results that verify the effectiveness of the proposed model are demonstrated.

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Evaluation of the Static Strength of a Mg-Sn-Al-Zn Alloy Used for an Automotive Control Arm (Mg-Sn-Al-Zn 합금을 적용한 컨트롤암의 정강도 평가에 관한 연구)

  • Lee, S.I.;Kim, B.M.;Lim, S.G.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.25 no.3
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    • pp.155-160
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    • 2016
  • Magnesium(Mg) alloys have been evaluated as replacements for steel or aluminum parts in the automobile industry because of the fuel economy they can provide through reducing weight. The application of Mg alloys has been limited due to its low formability at room temperature, which results from a small number of active slip systems. In the current study, an extruded TAZ711(Mg-7Sn-1Al-1Zn) alloy was warm forged into an automotive control arm to evaluate its formability at various forging temperature. Warm forging was conducted at temperatures of 200, 250, 350 and 450℃. Static strength evaluation was performed on the as-forged specimen at 250℃. The results showed good static strength.

The Preparation Technology of the ABS Composite for Automobile and Electronics Parts (자동차 및 전기부품용 고기능 ABS 복합소재 기술개발)

  • Ahn, Tae-Kwang;Seo, Kyung-Won
    • Proceedings of the KAIS Fall Conference
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    • 2008.11a
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    • pp.97-100
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    • 2008
  • 플라스틱인 ABS와 탄산칼슘 복합소재에 사용되는 carrier resin과의 상용성 기술개발을 이용하여 무기충진재인 탄산칼슘의 최적 입도와 분산제 등의 첨가제 Recipe 확보를 통한 복합소재의 제조기술 개발하고, 이들 제조된 복합소재를 ABS에 최대 40%까지의 적용하는 기술과 함께 기계적 특성 및 충격강도, 그리고 수지 내의 무기충진에 따른 분산성을 조사하였다. 무기 충진 ABS의 시제품을 제조하여 물리적, 기계적, 열적 특성시험을 거쳐 최적의 탄산칼슘 복합소재 생산기술을 개발하였다.

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Experimental Methods for the Noise Cause Analysis of the Interior Parts of the Vehicle (차량용 내부 부품의 소음발생 원인 분석을 위한 시험적 방법)

  • Choi, Nam-ryoung;Sa, Jung-hwan;Park, Jin-sung;Kim, Byoung-jin;Park, Hyun-woo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.589-593
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    • 2014
  • Recently, the market has been released a lot of excellent NVH performance cars such as hybrid, electric and luxury cars. Therefore, the consumer is a tendency of many sensitive of the noise inside the vehicle than in the past. In order to match the propensity of such consumers, the automotive industry defines the standard of product related to noise generation of a single product. However, it is difficult to reduce the noise of the product to automobile part suppliers to follow these standards. In this paper, we propose a method for evaluating several necessary in order to find a way to reduce the noise.

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Effect of Electrolyte Composition on Corrosion Behavior of PEO Treated AZ91 Mg Alloy

  • Park, Kyeong Jin;Lee, Jae Ho
    • Corrosion Science and Technology
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    • v.8 no.6
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    • pp.227-231
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    • 2009
  • Mg and Mg alloys have been used for lots of applications, including automobile industry, aerospace, mobile phone and computer parts owing to low density. However, Mg and Mg alloys have a restricted application because of poor corrosion properties. Thus, improved surface treatments are required to produce protective films that protect the substrate from corrosive environments. Environmental friendly Plasma Electrolytic Oxidation (PEO) has been widely investigated on magnesium alloys. PEO process combines electrochemical oxidation with plasma treatment in the aqueous solution. In this study, AZ91 Mg alloys were treated by PEO process in controlling the current with PC condition and treated time, concentration of NaF, NaOH, and $Na_2SiO_3$. The surface morphology and phase composition were analyzed using SEM, EDS and XRD. The potentiodynamic polarization tests were carried out for the analysis of corrosion properties of specimen. Additionally, salt spray tests were carried out to examine and compare the corrosion properties of the PEO treated Mg alloys.

Mechanical Characteristic Evaluation of Proper Material for Ultra-fine Dies (초소형 금형소재의 기계적 특성평가)

  • KANG Jae-hoon;LEE Hyun-yong;LEE Nak-kyu
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.473-476
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    • 2005
  • Today's manufacturing industry is facing challenges from advanced difficult-to-machine materials (WC-Co alloys, ceramics, and composites), stringent design requirements (high precision, complex shapes, and high surface quality), and machining costs. Advanced materials play an increasingly important role in modem manufacturing industries, especially, in aircraft, automobile, tool, die and mold making industries. The greatly-improved thermal, chemical, and mechanical properties of the material (such as improved strength, heat resistance, wear resistance, and corrosion resistance), while having yielded enormous economic benefits to manufacturing industries through improved product performance and product design, are making traditional machining processes unable to machine them or unable to machine them economically. In this paper, mechanical characteristic evaluation test of fine powder type WC-Co alloy was accomplished to obtain clear data for miniaturized special die parts machining with high reliability and high quality.

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Development of Millimeter wave Radar System for an Automobile (차량용 밀리파 레이더 시스템의 개발)

  • 박홍민;이규한;최진우;신천우
    • Proceedings of the IEEK Conference
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    • 2001.06e
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    • pp.25-28
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    • 2001
  • This paper introduce a millimeter-wave radar system. As Fig 1 shows, This system consists of millimeter-wave radar front-end and digital signal processing parts through receive waves regarding up-coming obstacles. The system works as follow process; (1) Generate regular tripodal waves using the FMCW pulse generator (2) Transmit/Receive waves regarding up-coming obstacles (3) Analog filtering (4) FIFO memory interface (5) FFT(Fast Fourier Transform) (6) Calculation of distance / speed between cars (7) Object display and calibration. We have progress to solve the problem like as increase of traffic accidents causing damage and injuries due to the increased number of motor vehicles and long distance driving, and Need for a device to help drivers who are in trouble due to bad weather conditions. We are expect to Take the lead as a core technology in the ITS industry and to develop circuit and signal processing technologies related to millimeter-wave bandwidth.

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A study on the forming process and formability improvement of clutch gear for vehicle transmission (자동차 트랜스미션용 클러치 기어의 성형 공법 및 성형성 향상에 관한 연구)

  • Lee K. O.;Kang S. S.;Kim J. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.184-187
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    • 2005
  • Forging process is one of the forming process and is used widely in automobile parts and manufacture industry. Especially the gears like spur gear, helical gear, bevel gear were produced by machine tool, but recently they have been manufactured by forging process. The goal of this study is to study forming process with data obtained by comparison between forward extrusion and upsetting simulation results and formability improvement by various heat treatment conditions. By analysis data of 3D FEM by upsetting and forward extrusion forming, the forming process of clutch gear develops using data based on 3D FEM analysis. Through tensile test using specimens by various heat treatment conditions, the optimal heat treatment condition is obtained by comparison the results of tensile test.

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