• Title/Summary/Keyword: Automobile Module

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차량 소음기용 다공파이프 자동절단 메커니즘 설계에 관한 연구 (A Study on the Design of the Automatic Cutting Mechanism of the Perforation Pipes in an Automobile Muffler)

  • 김용석;정찬세;양순용
    • 한국생산제조학회지
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    • 제20권3호
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    • pp.350-356
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    • 2011
  • In this paper, we proposed the automatic cutting mechanism of the perforation pipes in an automobile muffler. This cutting mechanism makes continuous work possible, because it performs the batch work via the sequential operation of loading, feeding, cutting, and discharging. The proposed cutting mechanism consists of the frame unit, escape unit, turning unit, feeding unit, vision system, clamping unit, spindle/cutting unit and cooling unit. And, these mechanisms have been modularized through mechanical, dynamical and structural optimized design using the SMO (SimDesigner Motion) analysis module. Also, the virtual prototype was carried out using the 3-D CAD program. The cutting process cycle is performed in the order of loading, vision processing, feeding, clamping, cutting and discharging. And the cycle time for cutting one piece was designed to be completed in four seconds.

자동차 모터 프레임 금형에서 블랭크 설계 자동화 시스템의 적용 (Application of Computer Aided Blank Design System for Motor Frame Die, Automobile)

  • 박동환;박상봉;강성수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.753-756
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    • 2000
  • The accumulated know-how and trial-and-error procedures are known as the best ways to determine blank shape and dimensions. One of the most important steps to determine the blank shape and dimensions in deep drawing process is to calculate the surface area of the product. In general, the surface area of products is calculated by mathematical or 3-D modeling methods. A blank design system is constructed for elliptical deep drawing products to recognize the geometry of the product in the long side and short side by drafting in another two layers on AutoCAD software. This system consists of input geometry recognition module, 3-D modeling module and blank design module, respectively. Blank dimension of three types is determined by the same area, which was acquired in 3-D modeling module. The suitability of this system is verified by applying to a real deep drawing product.

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우물정(井)자형 Sub-frame의 블랭크 설계 (Optimum Blank Design of Automobile Sub-Frame)

  • 김종엽;김낙수;허만성
    • 소성∙가공
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    • 제7권3호
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    • pp.260-273
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    • 1998
  • A new blank design method is proposed to predict the optimum initial blank shape in the sheet metal forming process. The rollback method for blank shape design takes the difference between final deformed shaped and target contour shape into account. Based on the method a computer program composed of blank design module FE-analysis program and mesh generation module is developed. The rollback method is applied to square cup drawing process with the flange of unifiorm size around its periphery to confirm its validity. The optimum initial blank shape is obtained from an arbitrary square blank after three modification. Good agreements are recognized between the numerical results and the published results for initial blank shape and thickness strain distribution. The optimum blank shape for two parts of automobile sub-frame is designed, The thickness distribution and the level of punch load is improved. Also the method is applied to design the weld line in the tailor-welded blank. It is concluded that the rollback method is an effective and convenient method for an optimum blank shape design.

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우물정자형 Sub-frame의 블랭크 설계 (Optimum Blank Design of Automobile Sub-Frame)

  • 김종엽;김낙수;허만성
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.185-195
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    • 1998
  • A new blank design method is proposed to predict the optimum initial blank shape in the sheet metal forming process. The rollback method for blank shape design takes the difference between final deformed shape and target contour shape into account. Based on the method, a computer program composed of blank design module, FE-analysis program and mesh generation module is developed. The rollback method is applied to square cup drawing process with the flange of unifiorm size around its periphery to confirm its validity. The optimum initial blank shape is obtained from an arbitrary square blank after three modifications. Good agreements are recognized between the numerical results and the published results for initial blank shape and thickness strain distribution. The optimum blank shape for two parts of automobile sub-frame is designed. The thickness distribution and the level of punch load is improved. Also, the method is applied to design the weld line in the tailor-welded blank. It is concluded that the rollback method is an effective and convenient method for an optimum blank shape design.

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완성차조립 부품공급의 지역적 물류체계 (Regional Physical Distribution Systems of Parts Supply for Automobile Assembly in Korea)

  • 한주성
    • 대한지리학회지
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    • 제50권6호
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    • pp.621-639
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    • 2015
  • 1990년대 후반 이후 완성차 메이커의 구조조정, 외국 부품공급업체의 국내진출, 글로벌 차원에서의 부품조달, 산업의 IT화에 따른 개방적 부품 조달체계의 확산, 그리고 모듈화 등이 수직적인 부품조달체계를 완화시키는 요인으로 작용하고 있다. 이와 같은 완성차 생산의 내외 환경변화에 따라 본 연구에서는 완성차 조립공장에 1차 공급업체와 모듈기업이 공급하는 부품의 지역적 물류체계가 어떻게 이루어지고 있는가를 밝히는 것을 목적으로 기존문헌 및 인터뷰 조사를 실시했다. 그 분석결과는 다음과 같다. 완성차 부품공급의 지역적 물류체계는 완성차 조립공장을 중심으로 공장 내에나 인접지역에 모듈공장이 입지하는데, 1차 공급업체의 부품은 근접권에서 살펴본 바와 같이 공급의 분산비율이 비교적 높게 나타나 JIT의 다빈도 소량배송보다는 자동차 조립공장 인근에 통합물류센터를 설치해 부품을 공급하고 여기에서 다시 조립공장에 납품을 한다. 이렇게 함 으로서 부품공급업체나 조립공장 모두에게 배송비용을 줄여주고 부품의 안정적인 공급이 이루어지기 때문에 중층적인 모듈 반제품을 위한 부품공급도 이와 같은 방식을 취한다.

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자동차 부품 업체를 위한 생산정보시스템의 개발 사례 (Development of Production Information System for An Auto-parts Industry)

  • 소영섭;정병호;허은영;이해영;조영호;김정수
    • 산업공학
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    • 제9권2호
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    • pp.159-171
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    • 1996
  • In recent, most'of automobile industries adopt the concept of JIT production. According to the concept, the paternal manufacturers require their suppliers to supply parts just in time, so it is very important for a subcontractor to produce the parts in the appointed time of delivery. This study develops a production information system for Woosin Industry, which is one of such subcontractors of Hyundai Motors Company(HMC). The system is developed for use in Client/Server environment. In this study, the following three modules are developed, i. e., the production scheduling module, the sales management module to deal with the information about orders of HMC, delivery of parts, and bill collecting, and the module for supporting material requirements planning and purchase of material.

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볼 여과기 스크린 모듈의 단면 폐쇄효과에 관한 수치해석적 연구 (Numerical Analysis of Ball Strainer Screen Module Blockage Effects)

  • 정경철;이해수;이치우
    • 동력기계공학회지
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    • 제19권1호
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    • pp.83-89
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    • 2015
  • A ball strainer screen module, which is used for a condenser tube cleaning system, is a critical mechanical component for maintaining condenser cleanliness. Despite of this importance, not many research have been focused on this module because of its relatively low usage. Employing CFD, this study examines the implication of fluid velocity change and blockage ratio on the ball strainer screen velocity and the static pressure distribution. Through this study, the impact of blockage in the space between ball strainer screen modules is verified. Also, it is found that the ranges of non-dimensional velocity distribution and static pressure distribution decrease as blockage ratio becomes smaller.

열전소자를 이용한 폐열의 전기에너지 변환 효과 (The effect of wast heat-electric energy conversion using a thermoelectric module)

  • 백인수;방민서;김대현;정영호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
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    • pp.246-246
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    • 2010
  • In this study, the effect of wast heat-electric energy conversion according to temperature difference between two sides of a thermoelectric module was investigated as a way of electric energy conversion from waste heat generated in machinery system like automobile system.

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시뮬레이션을 이용한 자동차 Front End Module 공급시스템 개선 방안 (A Simulation Study on the Automobile Front End Module Supply Chain System)

  • 박창권;한상덕
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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    • pp.863-868
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    • 2003
  • 최근 자동차 제조업체들은 치열한 국제경쟁시대에 생존하기 위하여 원가 절감 및 개발기간 단축, 품질 향상을 위하여 모듈화라는 새로운 자동차 생산 방식을 적용하고 있다. 본 연구에서는 자동차 모듈화 부품의 한 종류인 Front End Module (FEM)을 대상으로 생산시스템 계획단계에서 대상 부품의 직서열 공급시스템 적용 가능성을 컴퓨터 시뮬레이션 기법을 적용하여 입증하고, 직서열 공급시스템 운영방안을 제시하여 물류비용을 절감하고자 한다. 연구 대상인 완성차업체의 의장라인과 모듈 업체의 조립라인 및 모듈 공급시스템을 모델링하여, FEM 공급시스템을 운영 방안별로 시뮬레이션을 통하여 직서열 공급시스템의 적용 가능성을 입증하고, 운반 차량의 적정 소요 대수 및 FEM 운반용 캐리어 대수를 제시한다.

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