• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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• pp.1271-1274
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• 1997

The industrial automation market encompasses all aspects of the discrete process in the manufactring industries. Nowadays many manufacturers are increasingly moving to increase plant capacity, and are trying to produce better quality at the lower costs. We have studied a modern projection-automation system to achieve the communication network which makes connection among all of the projection machines and connect them to a central computer. This communication system have to be very flexible and fast. Also we have studied the communication interface for the automatic production system including the hardware elements and the communication software.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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• pp.218-223
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• 1993

In this paper, we present a full digital control scheme which controls currents and speed of the permanent magnet AC servo motor with large range of bandwidth and high performance. The current equations of the permanent magnet AC servo motor are linearized by feedback linearization technique. Both acceleration feedforward terms and IP controllers, whose gains are functions of motor speed, are used in order to control motor currents. In addition the phase delays in current control loops are compensated by placing phase lead-lag compensators after current commands, which make it possible to avoid high gains in the current controllers. Unity power factor can be achieved by the proposed current controller. Pulsewidth modulation is performed by way of the well-known comparison with a triangular carrier signals. The velocity controller is designed on the basis of the linearized model of the permanent magnet AC servo motor by the proposed current controller. The performance of the entire control system is analyzed in the presence of uncertainty in the motor parameters. The proposed control scheme is implemented using the digital signal processor-based controller composed of an Analog Device ADSP 2111 and a NEC78310. The pulsewidth modulation (PWM) signals are generated through a custom IC, SAMSUNG-PWM1, which has the outputs of current controllers as input. The experimental results show that the permanent magnet AC servo motor can be always driven with high dynamic performance by the proposed full digital control scheme of motor speed and motor current.

• 한국산업융합학회 논문집
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• 제23권2_2호
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• pp.351-359
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• 2020

The algae biomass is considered as one of the potential sources of ocean renewable energy because it can be easily mass-produced with abundant sunshine in the vast ocean space. However, the practical use of the biomass has been hindered by the lack of efficient and cost-effective harvesting and maintenance system so far. The algae biomass aquaculture systems are installed in far offshore locations in much larger scales compared to the conventional aquaculture systems so that the automatic seaweed planting and harvesting system needs to operate in heavy sea conditions in far offshore location. In this research, we develop a concept design of a mega-scaled aquaculture system and an automatic seaweed planting and harvesting system, which can operate in heavy seas and mass-produce the algae biomass.

• 한국기계가공학회지
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• 제3권4호
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• pp.73-80
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• 2004

A dual purpose robot automation system is developed for both arc welding and spot welding by one robot within a cell. The need for automation of both arc welding and spot welding processes is urgent while the production volume is not so big as to accommodate separate station for the two processes. Also, space is too narrow for separate station to be settled down in the factory. A spot welding robot is chosen and the function for arc welding are implemented in-house at cost of advanced functions. For the spot welding, a single pole type gun is used and the robot has to push down the plate to be welded, which causes the robot positioning error. Therefore, position error compensation algorithm is developed. The basic functions for the arc welding processes are implemented using the digital I/O board of robot controller, PLC, and A/D conversion PCB. The weaving pattern is taught in meticulously by manual teach. A fixture unit is also developed for dual purpose. The main aspects of the system is presented in this paper especially in the design and implementation procedure. The signal diagrams and sequence logic diagrams are also included. The outcome of the dual purpose welding cell is the increased productivity and good production stability which is indispensable for production volume prediction. Also, it leads to reduction of manufacturing lead time.

• 한국정밀공학회지
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• 제31권4호
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• pp.311-317
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• 2014

As products have been more complex and customer's demands of personalized products are increasing, manufacturing system has been changed from mass production to mass customization production that makes small quantity but different kinds of product. In addition, it becomes important that manufacturers quickly respond to variable customer's demands and characteristic regulations in each country. Therefore, three prerequisites are essential for manufacturers to response agilely. First, manufacturing data should be monitored in real time, second, information is extracted from the data, and finally, the information is used to make manufacturing strategy. In this paper, the mobile dashboard system is presented. It visualizes manufacturing data on mobile devices, and measures performance of the shop floor through the information. The proposed system is composed of server and client, and is running on the R - the open source software for statistics. Four kinds of template are given for easy visualization through the system.

• 산업경영시스템학회지
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• 제33권3호
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• pp.184-191
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• 2010

In the environment of 450mm wafers production known as the next-generation semiconductor production process, one of the most significant features is the full automation over the whole manufacturing processes involved. The full automation system for 450mm wafer production will minimize the human workers' involvement in the manufacturing process as much as possible. In addition, since the importance of an individual wafer processing increases noticeably, it is necessary to develop more robust scheduling systems in the whole manufacturing process than so ever. The scheduling systems for the next-generation semiconductor production processes also should be capable of monitoring individual wafers and collecting useful data on them in real time. Based on the information gathered from these processes, the system should finally have a real-time scheduling functions controlling whole the semiconductor manufacturing processes. In this study, preliminary investigations on the requirements and needed functions for constructing the real time scheduling system and transforming manufacturing environments for 300mm wafers to those of 400mm are conducted and through which the next generation semiconductor processes for efficient scheduling in a clustered production system architecture of the scheduler is proposed. Our scheduling architecture is composed of the modules for real-time scheduling, the clustered production type supporting, the optimal scheduling and so on. The specifications of modules to define the major required functions, capabilities, and the relationship between them are presented.

• 정보처리학회논문지:컴퓨터 및 통신 시스템
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• 제10권1호
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• pp.7-14
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• 2021

장신구 산업은 인건비의 비중이 높고 노동자의 역량에 따라 제품의 제작 작업 시간 및 품질의 편차가 심하다. 이에 산업계의 수요에 맞추어 귀걸이 제품을 위한 실리콘 몰드 표면 지름 0.75mm 홀에 이어핀을 삽입하는 공정을 자동화하기 위하여 삽입 자동화 시스템이 연구되고 있다. 본 논문에서는 다양한 실리콘 몰드에 대한 이어핀 삽입 공정 자동화를 위하여 산업용 카메라를 이용한 이진화 및 템플릿 매칭 기법 기반의 이어핀 삽입 위치 검출 방법을 기술한다. 제안하는 방법은 입력 영상을 이진화와 템플릿 매칭을 이용하여 홀의 위치와 개수를 판단할 수 있다. 성능 시험을 통하여, 적용한 방법은 98.5%의 정확도와 Otsu 방법에 비해 0.5초 빠른 처리속도를 가지는 것을 보였다. 비전 기반 이어핀 삽입 자동화 시스템을 통해 원가 절감 및 작업 시간 절감과 생산성 향상에 기여할 수 있을 것이다.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국제학술편); KOEX, Seoul; 26-27 Oct. 1990
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• pp.1246-1249
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• 1990

Japanese manufacturers have seen the market swing from a sellers' market to a buyers' market by dint of changes in the economic environment. Therefore, they have found the need to establish a production system in which products can be manufactured at the speed at which they are being sold and which achieve a competitive advantage. FA activity in Japan today has begun to change from local automation to totally integrated automation. This paper introduces a bottom to top based JIT-FA system and describes how to approach and introduce a CIM supported by human based systems. A fully automated CIM system is not only flexible but also rigid. However we can realize a flexible production line system by partially introducing human based systems including a decision support system.

• 한국산학기술학회논문지
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• 제1권2호
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• pp.69-74
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• 2000

중소기업의 정보화 영역은 생산정보화, 경영관리자동화, 네트워크화의 3가지 요소로 구분된다. 본 논문은 경영정보시스템을 이용하는 경영관리자동화를 주로 다룬다. 기능적으로 보면 생산, 판매, 인사, 회계 등 4개의 분야로 크게 나누어지나 대부분의 중소기업은 생산과 판매에 더 많은 주안점을 둔다. 따라서 이 두 개의 핵심 기능을 중심으로 객체지향방법론에 기반하여 통합된 정보시스템이 구축된다. 본 논문이 제안하는 단계별모델의 중요한 하나의 단계인 이 통합시스템은 단순화와 집중화의 원리를 수용했을 뿐만 아니라 객체지향패러다임을 이용하여 모듈화 및 친숙화를 구현하였다.

• Industrial Engineering and Management Systems
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• 제7권2호
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• pp.160-170
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• 2008

This paper proposes a mathematical model for converting conveyor assembly line to cellular manufacturing in complex production environments. Complex production environments refer to the situations with multi-products, variant demand, different batch sizes and the worker abilities varying with work stations and products respectively. The model proposed in this paper aims to determine (1) how many cells should be formatted; (2) how many workers should be assigned in each cell; (3) and how many workers should be rested in shortened conveyor line when a conveyor assembly line should be converted, in order to optimize system performances which are defined as the total throughput time and total labor power. We refer the model to a new production system. Such model can be used as an evaluation tool in the cases of (i) when a company wants to change its production system (usually a belt conveyor line) to a new one (including cell manufacturing); (ii) when a company wants to evaluate the performance of its converted system. Simulation experiments based on the data collected from the previous documents are used to estimate the marginal impact that each factor change has had on the estimated performance improvement resulting from the conversion.