• Title/Summary/Keyword: Automation of Inspection

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Real-Time Pipe Fault Detection System Using Computer Vision

  • Kim Hyoung-Seok;Lee Byung-Ryong
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.1
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    • pp.30-34
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    • 2006
  • Recently, there has been an increasing demand for computer-vision-based inspection and/or measurement system as a part of factory automation equipment. In general, it is almost impossible to check the fault of all parts, coming from part-feeding system, with only manual inspection because of time limitation. Therefore, most of manual inspection is applied to specific samples, not all coming parts, and manual inspection neither guarantee consistent measuring accuracy nor decrease working time. Thus, in order to improve the measuring speed and accuracy of the inspection, a computer-aided measuring and analysis method is highly needed. In this paper, a computer-vision-based pipe inspection system is proposed, where the front and side-view profiles of three different kinds of pipes, coming from a forming line, are acquired by computer vision. And the edge detection is processed by using Laplace operator. To reduce the vision processing time, modified Hough transform is used with clustering method for straight line detection. And the center points and diameters of inner and outer circle are found to determine eccentricity of the parts. Also, an inspection system has been built so that the data and images of faulted parts are stored as files and transferred to the server.

A Study on the Forming Failure Inspection of Small and Multi Pipes (소형 다품종 파이프의 실시간 성형불량 검사 시스템에 관한 연구)

  • 김형석;이회명;이병룡;양순용;안경관
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.11
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    • pp.61-68
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    • 2004
  • Recently, there has been an increasing demand for computer-vision based inspection and/or measurement system as a part of factory automation equipment. Existing manual inspection method can inspect only specific samples and has low measuring accuracy as well as it increases working time. Thus, in order to improve the objectivity and reproducibility, computer-aided analysis method is needed. In this paper, front and side profile inspection and/or data transfer system are developed using computer-vision during the inspection process on three kinds of pipes coming from a forming line. Straight line and circle are extracted from profiles obtained from vision using Laplace operator. To reduce inspection time, Hough Transform is used with clustering method for straight line detection and the center points and diameters of inner and outer circle are found to determine eccentricity and whether good or bad. Also, an inspection system has been built that each pipe's data and images of good/bad test are stored as files and transferred to the server so that the center can manage them.

A Study on the Computer Intergrated Manufacturing System Using LAN (LAN을 이용한 생산공정 감시 제어 시스템에 관한 연구)

  • 이상훈;박동준;강준길
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.16 no.10
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    • pp.992-1000
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    • 1991
  • At present, using different method, in the view of point of that factory to the rising of the productivity, they try to rise productivity by factory automation. First, it is the automation of each unit process. In out country, in the case of a few developed factory. they are realized by line automation. The majority factories are established by automation device of unit process. But, as the established devices, it must be connect between unit processes or mutual assistance and offical automation in order to raise up productivity highly. In this paper, process inspection control system is installed by each unit process automation and connect main computer with them. So, we try to rise high productivity using stochastic process and supervision function.

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Evaluation of Defects in the Bonded Area of Shoes using an Infrared Thermal Vision Camera

  • Kim, Jae-Yeol;Yang, Dong-Jo;Kim, Chang-Hyun
    • International Journal of Control, Automation, and Systems
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    • v.1 no.4
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    • pp.511-514
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    • 2003
  • The Infrared Camera usually detects only Infrared waves emitted from the light in order to illustrate the temperature distribution. An Infrared diagnosis system can be applied to various fields. But the defect discrimination can be automatic or mechanized in the special shoes total inspection system. This study introduces a method for special shoes nondestructive total inspection. Performance of the proposed method is shown through thermo-Image.

A Laser Vision System for the High-Speed Measurement of Hole Positions (홀위치 측정을 위한 레이져비젼 시스템 개발)

  • Ro, Young-Shick;Suh, Young-Soo;Choi, Won-Tai
    • Proceedings of the KIEE Conference
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    • 2006.04a
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    • pp.333-335
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    • 2006
  • In this page, we developed the inspection system for automobile parts using the laser vision sensor. Laser vision sensor has gotten 2 dimensions information and third dimension information of laser vision camera using the vision camera. Used JIG and ROBOT for inspection position transfer. Also, computer integration system developed that control system component pal1s and manage data measurement information. Compare sensor measurement result with CAD Data and verified measurement result effectiveness taking advantage of CAD to get information of measurement object.

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A study on the automatic inspection system for inner diameter and parallelism of automobile hubs (자동차 허브의 내경 및 평행도 자동검사 시스템에 대한 연구)

  • Kang, Byung-Soo;Yoo, Hyeong-Min
    • Design & Manufacturing
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    • v.16 no.3
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    • pp.16-21
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    • 2022
  • In order to reduce the weight of parts and materials for the development of high-efficiency engines in accordance with the strengthening of automobile fuel efficiency regulations, the existing casting material is changed to a iron plate material, and plastic processing and turning operations are performed to lighten the weight and reduce the manufacturing cost. Among the pulley components applied to the damper pulley, the HUB product was manufactured by plastic machining instead of the existing casting process, and the inspection standardized for automating the inner diameter and parallelism measurement of the turning result of the new hub part with improved quality, and the inspection system for this Development of design and operation software to automate the inspection of the inner diameter and parallelism of the hub was described. The representative specifications of the development equipment are a hub inner diameter 22mm inspection system, a three-point inspection system with a parallelism of 0.15mm on the top.

PBIS: A Pre-Batched Inspection Strategy for spent nuclear fuel inspection robot

  • Bongsub Song;Jongwon Park;Dongwon Yun
    • Nuclear Engineering and Technology
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    • v.55 no.12
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    • pp.4695-4702
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    • 2023
  • Nuclear power plants play a pivotal role in the global energy infrastructure, fulfilling a substantial share of the world's energy requirements in a sustainable way. The management of these facilities, especially the handling of spent nuclear fuel (SNF), necessitates meticulous inspections to guarantee operational safety and efficiency. However, the prevailing inspection methodologies lean heavily on human operators, which presents challenges due to the potential hazards of the SNF environment. This study introduces the design of a novel Pre-Batched Inspection Strategy (PBIS) that integrates robotic automation and image processing techniques to bolster the inspection process. This methodology deploys robotics to undertake tasks that could be perilous or time-intensive for humans, while image processing techniques are used for precise identification of SNF targets and regulating the robotic system. The implementation of PBIS holds considerable promise in minimizing inspection time and enhancing worker safety. This paper elaborates on the structure, capabilities, and application of PBIS, underlining its potential implications for the future of nuclear energy inspections.

IMPROVED POD METHODOLOGY USING MONTE CARLO SIMULATION

  • Park, Ik-Keun;Yoon, Jong-Hak;Ro, Sing-Nam;Seo, Seong-Won;Namkoong, Chai-Kwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.73-78
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    • 2003
  • Ultrasonic measurement is one of important technologies in the lift-time maintenance of nuclear poler plant. Ultrasonic inspection system is consisted of the operator, equipment and procedure. The reliability of ultrasonic inspection system is affected by its ability. The performance demonstration round robin was conducted to quantify the capability of ultrasonic inspection for in-service. The small number of teams who employed procedures that met or exceeded ASME Sec. XI Code requirements detected the piping of nuclear power plant with various cracks to evaluate the capability of detection and sizing. In this paper, the statistical reliability assessment of ultrasonic nondestructive inspection data using Monte Carlo simulation is presented. The results of the probability of detection (POD) analysis using Monte Carlo simulation are compared to these of logistic probability model. In these results, Monte Carlo simulation was found to be very useful to the reliability assessment f3r the small hit/miss data sets.

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Image Processing Technique for an Automatic Inspection of the Surface Outlook of High Speed Moving Plate. (고속 이동 판재의 자동 외관 검사를 위한 영상처리)

  • 부광석;임성현;조현춘
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.219-219
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    • 2000
  • A Plate type pipe is used for heat exchange in radiator of a vehicle. The pipe has several rooms through which water flows and heat is dissipated into outside . In the case that there are small holes, cracks or some scratches on the plate, the radiators lost their functions due to Leakage. This may result in overheating of engine in a car. Thus, we need to perform the entire inspection of the plate type pipe in advance before assembling the radiator. In manufacturing process of the plate type pipe, the productive speed is very high and that may be performed continuously. So, there is no room to perform the outlook inspection by typical image processing techniques. This paper proposes a new method to inspect the outlook surface of the plate type pipe automatically with high speed. Especially, the sequential processing technique of an algorithm which detects defects on the surfaces of the plate type pipe is proposed for line scan camera which captures line image. To evaluate the inspection performance, a series of experiments is performed.

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