• Title/Summary/Keyword: Automatic production

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TPS에 의한 가전제품의 생산라인 자동화 구축 (Study on Automatic Production Line for Home Appliance Goods Based on Toyota Production System)

  • 최성대;정선환;유종규
    • 한국산업융합학회 논문집
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    • 제12권2호
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    • pp.85-90
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    • 2009
  • The Toyota production system (TPS) developed by Toyota corporation is a management principle and production model to improve values added through elimination of waste. Since the oil shock in 1970s, the TPS has drawn the worldwide attentions as a main factor of competitiveness of Japanese manufacturing system and has been studied and implemented in many countries regardless of size and types of industry. For the correspondence to various customer's requirement, it is required to establish on time delivery procedure and to shorten lead time. Therefore it intended to establish TPS which is adopted to 7 losses reduction and JIT(Just in Time). In this paper, the automatic production line for color TV manufacturing by TPS was developed and proved to push up two times of productivity, to reduce the 25 workers at a time, and to widen the flexibility of manufacturing from 14" to 25" TV.

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In-line Automatic defect inspection and repair method for TFT-LCD production

  • Honoki, Hideyuki;Arai, T.;Edamura, T.;Yoshimura, K.;Nakasu, N.
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2007년도 7th International Meeting on Information Display 제7권1호
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    • pp.286-289
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    • 2007
  • We have developed an automated circuit defect inspection and repair method that can be used to improve the yield ratio of TFT-LCD. The method focuses on correcting resist patterns after the development process to ensure shape regularity. We built a prototype system and confirmed that the method is valid.

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A Supervisor-Based Neural-Adaptive Shift Controller for Automatic Transmissions Considering Throttle Opening and Driving Load

  • Shin, Byung-Kwan;Hahn, Jin-Oh;Yi, Kyong-Su;Lee, Kyo-II
    • Journal of Mechanical Science and Technology
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    • 제14권4호
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    • pp.418-425
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    • 2000
  • Recently, many passenger cars have adopted automatic transmissions for shifting gears, and thus the smooth and precise control of gear shifts of passenger car automatic transmissions has become more and more essential for the riding comfort of vehicles equipped with automatic transmissions. In this article, a neural network-based supervisor for an automotive shift controller considering the throttle opening, variations in throttle opening, and the driving load is presented. For using the driving load information, an observer-based driving load estimation algorithm is proposed. A proportional-integral-derivative controller along with an open loop controller is used as a low level controller for controlling the gear shifts, and a supervisory controller for properly adapting the shift control parameters of the low level shift controller is designed using ANFIS. To evaluate the control performance of the proposed supervisor-based shift controller, both simulation studies and experimental studies are performed for various shifting situations.

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전자동 양파수확용 농기계 개발에 관한 인구 (A Study on Development of Automatic Agricultural Machinery for Onions Harvest)

  • 이진구;윤복현;박창언;김일수;성백섭;안영호;김인주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.544-547
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    • 2002
  • According to the rising of national economic level. domestic consumption of vegetables having high additive values is increased continuously due to increased consumption of meat in last decade. These vegetables are produced almost in this country and are limited to import from neighbor countries in due of high transportation expenses for storing in refrigerated container. It is very important to mechanize the harvest work, forming more than 30% for their production cost, in order to cultivate variable vegetables at the same time according to their harvesting seasons. In this state its former harvest methods, with using of human power or semi-automatic harvest, caused to increase their production cost due to high labor cost and low working efficiency. The former onion harvest being operated almost by semi-automatic plant distributer mechanism have many limit and troublesome for cultivation spaces, vinyle mulched ridge, gravel mixture in soil. Therefore, it is necessary to develope a fully automatic and self-running situation and overcome above handicaps, even in the farm covered with vinyle house or mulch sheets. This newly developed onion harvest can be applied to plant various young trees and will be able to export together with onion haying their competition in the worldwide market in which the culinary vegetable method or farm conditions is similar to our country.

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광필터 성능평가 프로그램 개발 (Development of Performance and Evaluation Program for Optical Filters)

  • 최두선;박한수;서영호;제태진;황경현
    • 한국CDE학회논문집
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    • 제9권3호
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    • pp.220-225
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    • 2004
  • This paper presents a program for the automatic alignment of optical axes and evaluation of the optical filter performance which is a key technologies for the production of optical module. Recently the production of optical filter module mostly depends upon handwork or semi-automation. Moreover, they have used an expensive spectrum analyzer. In this work, we have developed an automatic alignment and evaluation program of optical filter module using photo detector and developed program for automation and cost reduction of the production of optical titter module.

Modelling Pasture-based Automatic Milking System Herds: Grazeable Forage Options

  • Islam, M.R.;Garcia, S.C.;Clark, C.E.F.;Kerrisk, K.L.
    • Asian-Australasian Journal of Animal Sciences
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    • 제28권5호
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    • pp.703-715
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    • 2015
  • One of the challenges to increase milk production in a large pasture-based herd with an automatic milking system (AMS) is to grow forages within a 1- km radius, as increases in walking distance increases milking interval and reduces yield. The main objective of this study was to explore sustainable forage option technologies that can supply high amount of grazeable forages for AMS herds using the Agricultural Production Systems Simulator (APSIM) model. Three different basic simulation scenarios (with irrigation) were carried out using forage crops (namely maize, soybean and sorghum) for the spring-summer period. Subsequent crops in the three scenarios were forage rape over-sown with ryegrass. Each individual simulation was run using actual climatic records for the period from 1900 to 2010. Simulated highest forage yields in maize, soybean and sorghum- (each followed by forage rape-ryegrass) based rotations were 28.2, 22.9, and 19.3 t dry matter/ha, respectively. The simulations suggested that the irrigation requirement could increase by up to 18%, 16%, and 17% respectively in those rotations in El-Nino years compared to neutral years. On the other hand, irrigation requirement could increase by up to 25%, 23%, and 32% in maize, soybean and sorghum based rotations in El-Nino years compared to La-Nina years. However, irrigation requirement could decrease by up to 8%, 7%, and 13% in maize, soybean and sorghum based rotations in La-Nina years compared to neutral years. The major implication of this study is that APSIM models have potentials in devising preferred forage options to maximise grazeable forage yield which may create the opportunity to grow more forage in small areas around the AMS which in turn will minimise walking distance and milking interval and thus increase milk production. Our analyses also suggest that simulation analysis may provide decision support during climatic uncertainty.

$^{67}Ga$ 생산용 화학처리 자동화 장치 개발 (The Development of Automatic Chemical Processing System for $^{67}Ga$ Production)

  • 이동훈;김윤종;서용섭;양승대;전권수;허민구;윤용기;홍승홍
    • Journal of Radiation Protection and Research
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    • 제28권1호
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    • pp.25-33
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    • 2003
  • 악성 종양 진단에 사용되고 있는 방사성 동위원소 $^{67}Ga$의 대량생산을 위한 자동화장치를 개발하였다. $^{67}Ga$은 조사된 $^{68}Zn$ 농축타켓에서 분리 생산하며 생산방법으로는 크게 용매추출법과 이온수지 법이 이용된다. 분리과정을 자동화하기 위해서 전도도 측정 장치, 화학처리 초자, 에어 공급 및 용액공급튜브, 밸브들로 이루어진 분액장치와, 이 장치를 구동하고 제어하는 PLC 기반 콘트롤러 및 사용자 직접제어용 모니터링 장치로 구성된 시스템을 개발하였다. 개발된 시스템을 사용함으로써 생산 중에 발생되는 불필요한 방사선 피폭으로부터 생산자를 보호할 뿐만 아니라, 생산시간의 단축, 생산효율의 증대로 $^{67}Ga$ 대량 생산이 가능하게 되었다.

생산관리자동화 기술기반구축을 위한 니드분석 및 국내중소기업형 생산관리자동화 구상에 관한 연구 (A study on systematic need analysis and sketch of production management system for Korean small and medium-sized firms)

  • 김형욱;신병현;최성빈
    • 경영과학
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    • 제13권3호
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    • pp.1-21
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    • 1996
  • This study aims to systematize the needs of each area for computerized production management of small- and medium-sized firms and establish the basic design background of their common database. For this purpose, we surveyed the status, needs and appliable characteristics of the firms production system by the categories of industry, size and production type. On the base of these surveys the basic design concept and contents of automatic production system for small and medium-sized firms are proposed.

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In-line Automatic defect repair method for TFT-LCD Production

  • Arai, Takeshi;Nakasu, N.;Yoshimura, K.;Edamura, T.
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2009년도 9th International Meeting on Information Display
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    • pp.1036-1039
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    • 2009
  • We have developed an automated circuit defect repair method. We focused on the resist patterns on the circuit material layer of TFT substrates before the etching process. In this paper, we report on the repair method that utilizes the syringe system and the stability of the open defect repair process.

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알루미늄 철도차량의 생산 기술 개발 (Development of Production Technology for Aluminum Rolling Stocks)

  • 서승일
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1998년도 추계학술대회 논문집
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    • pp.505-511
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    • 1998
  • Production technologies for aluminum rolling stocks are mainly related to welding of aluminum alloys. Automatic welding of extrusion profiles and control of welding deformations are the important contents of the production technologies. Another production technology other than welding is the technique for surface treatment of aluminum carbody. In this paper, problems caused during construction of the test carbody are described and the remedies for the problems are suggested. The accumulated experiences and systematic data will be helpful for the mass production of aluminum rolling stocks in the furture.

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