• Title/Summary/Keyword: Automatic Process

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Implementation and Evaluation of Automatic Assembly System from Manual Assembly Process of Small-sized Motor (소형 모터의 수 조립 공정의 자동 조립 시스템 구축 및 평가 체계)

  • Mok, Hak-Soo;Cho, Jong-Rae;Kim, Myoung-Lyoul
    • IE interfaces
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    • v.12 no.1
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    • pp.32-42
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    • 1999
  • This paper proposes and implementation procedure for an automatic assembly system from a manual assembly and an evaluation method of implemented several automatic system alternatives using an AHP (Analytic Hierarchy Process) in a small-sized motor. First, the current product is redesigned for DFA (Design For Assembly) and assembly automation of motor, and then it is decided mechanisms of moving, magazining, feeding, composing of each part using main joining equipment and auxiliary equipment. Following the decided mechanism, the necessary assembly machines are selected or designed considering objectives and assembly conditions. Finally, the layout alternatives are completed for the automatic assembly system. According to the evaluation criteria which are established in advance, the automatic system alternatives are analyzed using AHP.

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Assemblability Analysis of the Kinematic Configurations of Ravigneaux-Type Automatic Transmissions (라비뇨 타입 자동변속기의 기구학적 구성에 대한 조립 가능성 분석에 관한 연구)

  • Kwon, Hyun Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.3
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    • pp.49-58
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    • 2019
  • Automatic transmissions are standard equipment in most automotive vehicles because they provide smooth speed shifting and a compact design with multiple speed ratios. Their structure consists mainly of planetary gear sets as power-transmitting devices and brakes and clutches as shifting devices. Several forward and one reverse speed ratios are achieved by actuating shifting devices to connect gears, input and output shafts, and the transmission case. In the development of a new transmission, kinematic configurations reflecting the transmission concept design are required, and the ability of the new concept design to be assembled without any interference among the connections must be demonstrated. In this study, an assemblability analysis of the kinematic configurations of a Ravigneaux-type automatic transmission was conducted with an assemblable example of an 8-speed Ravigneaux-type automatic transmission.

Development of Rapid Manufacturing Process by Machining with Automatic Filling (자동 충진 공정을 이용한 쾌속 제작 공정 개발)

  • Shin, B. S.;Yang, D. Y.;Choi, D. S.;Lee, E. S.;Hwang, K. H.
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.174-178
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    • 2001
  • In order to reduce the lead-time and cost, recently the technology of rapid protoyping and manufacturing(RPM)has been widely used. Machining process is still considered as one of the effective RPM methods that have been developed and currently available in the industry. It also offers practical advantages such as precision and versatility. Some considerations are still required during the machining process. One of the most important points is fixturing. There should be an effective method of fixturing since the fixturing time depends on the complexity of geometry of the part to be machined. In this paper, the rapid manufacturing process has been developed combining machining with automatic filling. The proposed fixturing technique using automatic filling can be widely applicable to free surface type of product such as a fan. In the filling stage, remeltable material is chosen for the filling process. An automatic set-up device attachable to the table of the machine has also been developed. The device ensures the quality during a series of machining operations. This proposed process has shown to be a useful method to manufacture the required products with the reduced the response-time and cost.

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Development of the automatic packaging system for blow molding products (블로우 성형품 자동 패키징 시스템 개발)

  • Kim, Gun-Hee;Jung, Woo-Chul;Heo, Young-Moo;Yoon, Gil-Sang;Chang, Sung-Ho;Shin, Gwang-Ho
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.15-19
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    • 2008
  • In this paper, the automatic assembly and packaging system was developed for PET blow molding products. The PET blow molding products mainly are used in groceries case and are in great demand. Generally, the molding process is compose of 4 processes such as plastic resin injection, molding, ejecting and packaging. In case of packaging process, although amount of work per hour is very large, all processes are still performed by the manual work. For this reason, the automatic packaging system was developed with the function of automatic hand-grip part assembly. For the development of system, the existing processes and the shape of molding product were analyzed and specifications were deducted. Finally, the automatic assembly and packaging system was developed and applied to the manufacturing field.

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Automatic Unloading System for Modernizing the Busan Cooperative Fish Market (부산공동어시장 현대화를 위한 양륙자동화설비 구축 방안에 관한 연구)

  • Lee, Kyung-Chang;Jung, Young-Seok;Kwak, Sung-Woo;Sohn, Jeong-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.88-94
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    • 2021
  • Currently, the Busan cooperative fish market follows a traditional market style. This study first investigates the current conditions and environment of the market, and to modernize the market, it proposes a new automatic unloading system based on the benchmark of Namhae Suhyup. In this system, a Korean-type suction fish vacuum pump is employed to increase the loading time. An automatic grader with an adjusting device for inclined angles and a weighing machine with an automatic alignment device are proposed. In addition, a folding machine is employed to prepare boxes. The specifications for each subsystem are provided. By implementing this system, the freshness of fish can be maintained and the sellers can earn more. This system can also be applied to the cooling system of the fish reservoir of littoral sea fishing boats.

DEVELOPMENT OF A CONTROL SYSTEM FOR AN AUTOMATIC ROAD SIGN REMOVING EQUIPMENT USING HIGH PRESSURE WATER-JET (초고압수를 이용한 노면표시 자동제거 장비개발을 위한 제어시스템 및 노면최적조건에 대한 연구)

  • Kwon Soon-Wook;Kim Kyoon-Tai;Han Jae-Goo
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.4 s.20
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    • pp.139-146
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    • 2004
  • Resent removal work for road signs has been labor intensive and required times since it has been done manually using shaving type equipment. While traditional process is conducting, there are traffic jams caused by the passing control, and happened unexpected accidents to workers working at dangerous road circumstance. Besides, in current shaving method, there are high potentialities on the air pollution as well as the explosive accident occurred by using a propane gas. So, as an alternative, we have studied to develop the automatic erasing equipment made up with a high pressure water-jet system and automatic control system, mobile system; Wate-rjet system consists of an intensifier and nozzles to give a high pressure and spray on the sign, and automatic control system is composed of one axis robot using a hydraulic servo actuator controlled by a lever, And as a mobile system, a truck plays an important role for the transport of equipment and the forward movement in a removal process. In this paper, we have analyzed the characteristics of road signs and have investigated current erasing methods in the field. And we have organized and designed automatic erasing equipment, and we have made a basic experiment to find out the optimal spray condition as like the spray distance, spray angle and injection pressure.

Vision Sensor by Using Optical Fiber And Digital Potentiometer for Automatic Control of Welding Conditions (광섬유를 이용한 시각센서 및 용접조건 자동제어 용 디지털 포텐쇼메터)

  • 문형순;김용백
    • Proceedings of the KWS Conference
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    • 2001.05a
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    • pp.300-302
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    • 2001
  • This paper describes several advances in vision sensor and process control techniques for applications in Submerged Arc Welding(SAW) which combine to give a fully automatic system capable of controlling and adapting the overall welding process.

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Design of Geometric Adaptive Controller for the Shaft Straightening Machine (축교정기용 기하학적 적응제어기 설계)

  • 안중용;안동철;김승철;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.623-627
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    • 1995
  • This paper deals with the process which automatically straightens the shaft whose straightness is over the tolerance. The developed straightening process is composed of the measuring module and the control module. In the measuring module, the deflection of each measuring point is automatically measured, and the press point and the reference press stroke is determined. In the control module, the springback is predicted by the observer using the calculated reference press stroke and on-line-measured force and deflection. Through a series of experiments, the validity of the proposed process was verified.

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Development of PV Module Process Using Automatic Arrangement Tool (자동배열장치를 이용한 태양전지모듈 제조 공정 개발)

  • Kang, Gi-Hwan;Yu, Gwon-Jong;Ahn, Hyung-Keun;Han, Deuk-Young
    • Journal of the Korean Solar Energy Society
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    • v.23 no.4
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    • pp.1-9
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    • 2003
  • In this study, a manufacturing process for PV module has been developed using an automatic arraying equipment. It is expected that this process could improve the productivity and curtail the production cost in the photovoltaic module production line. From the results, it is proved that this process reduces Line-stop and enhances the productivity more than 15% a day which can be related directly to the production line cost.