• Title/Summary/Keyword: Automatic Inspection

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A Vision System for the Inspection of Shaft Worm (비전 시스템을 이용한 샤프트 웜 외관검사기 개발)

  • Ko, Eun-Ji;Park, Jun-Sung;Kim, Hyoung-Gi;Yang, Woo-Suck
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.903-904
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    • 2006
  • This paper is about a vision system that exhibits automatic examination of the conditions of shaft's worm. The system is composed of three part : image acquisition, vision algorithm, and user interface. The image acquisition part is composed of motor control, illumination and optics. The vision algorithm examines the parts using shaft image. User interface is divided into two parts, user interface for feature registering with control value settings and user interface for examination operation. The automatic inspection system introduced in this paper can be used as a tool for final examination of shaft worm.

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Development of Automatic 3D Measurement System (3차원 자동 검사 시스템 개발)

  • Lee, Y.J.;Bae, J.I.;Hong, S.I.;Song, D.S.;Lee, M.H.
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2849-2850
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    • 2000
  • We developed an automatic 3D inspection system. The system consists of two parts one includes hardwares such as actuators. linear scales and a probe. etc. the other involves softwares for management and control of the system. Compared with existing 3D measurement systems. this system achieved automatically the inspection. This automatic inspection makes the system have some advantages to reduce a measurement time and to be easily used by operators.

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Automatic Optical Inspection System for Holograms with Multiple Patterns (다중패턴 홀로그램을 위한 자동광학검사 시스템)

  • Kwon, Hyuk-Joong;Park, Tae-Hyoung
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.5
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    • pp.548-554
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    • 2009
  • We propose an automatic inspection system for hologram with multiple patterns. The system hardware consists of illuminations, camera, and vision processor. Multiple illuminations using LEDs are arranged in different directions to acquire each image of patterns. The system software consists of pre-processing, pattern generation, and pattern matching. The acquired images of input hologram are compared with their reference patterns by developed matching algorithm. To compensate for the positioning error of input hologram, reference patterns of hologram for different position should be generated in on-line. We apply a frequency transformation based CGH(computer-generated hologram) method to generate reference images. For the fast pattern matching, we also apply the matching method in the frequency domain. Experimental results for hologram of Korean currency are then presented to verify the usefulness of proposed system.

Automatic Inspection Technology for Small Bore Penetration Nozzle in High Radiation Area of Nuclear Power Plant (원자력발전 고방사선구역 소구경 노즐에 대한 자동화검사 기술)

  • Ryu, Sung Woo;Yoon, Kee Bong;Jeon, Gyu Min;Seong, Un Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.6
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    • pp.504-509
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    • 2016
  • Defects in dissimilar metal welds are reported to be on the increase during the operating lifespan and aging of nuclear power plants. In Korea, reported cases of defects due to dissimilar metal welds include the drain nozzle of a steam generator and RCS hot tube sampling nozzles. Therefore, there is an urgent need to develop a reliable automated nondestructive inspection technique and a system for the inspection of dissimilar metal welds of small diameter nozzles in a high radiation area of a nuclear power plant. In this study, to ensure effective defect inspection of small diameter nozzles (RCS high-temperature tube sampling nozzle) of a nuclear power plant, three different methods were developed. These include: (1) optimum inspection probe design by beam simulation, (2) multi-directions UT optimum inspection technique for the inspection of small diameters of different welded parts, and (3) remote control automatic inspection system. The developed technique and systems have been verified to be suitable for use in the inspection of defects in smaller diameter nozzles in nuclear power plants.

Design of the Mechanical System for the Cylindrical Workpiece Inspection System (원통형 공작물 검사장치의 기계장치 설계)

  • Whang, Hyun-Seok;Kim, Gab-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.22-28
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    • 2019
  • In this study, we describe the mechanical design of the cylindrical workpiece inspection system which that can inspect the workpiece machined in the CNC lathe. The workpiece automatic measuring device is composed of a workpiece aligning mechanism, a workpiece diameter measuring mechanism, and a workpiece height measuring mechanism. If the workpiece machined on the CNC lathe is placed on the pedestal of the cylindrical workpiece inspection system, the workpiece aligning mechanism moves the workpiece to the diameter-measuring position and the height- measuring positions, and the diameter-measuring mechanism and the height- measuring mechanisms sequentially measure the diameter and the height of the workpiece. The cylindrical workpiece inspection system was designed and manufactured. The characteristic experiment was conducted to confirm the operation of the machine tool of the cylindrical workpiece inspection system. As a The result of the characteristic test shows that, the workpiece automatic measuring device operated safely.

Design, Fabrication, and Performance Evaluation of Showing Material for Early Expression of Fire Signs and Combined Inspection (화재징후 조기표출과 복합검사를 위한 표출재 설계, 제작 및 성능 평가)

  • Dongcheol Shin;Hyoungho Ko
    • Journal of Sensor Science and Technology
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    • v.32 no.3
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    • pp.187-193
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    • 2023
  • Previous research has explored early expression of fire signs before the burning of insulation. To achieve this, typically, automatic inspections are used to detect gas emitted from odor capsules at electrical connection points; additionally, early fire signs can be expressed using visual inspection of changes in the appearance of temperature caps. However, early detection of electrical fire is often difficult because only specific inspections, which are not complex, are performed. Therefore, in this paper, we present complex inspection techniques, such as visual inspection, odor inspection, and automatic inspection, and propose a showing material of fire signs that can solve conventional problems. In addition, this study examines the conditions under which the candidate material for the showing material is designed, the composition of the candidate material selected based on the designed conditions, the manufacturing means used to produce the showing material considering the temperature for early expression of fire signs, and the performance of the produced showing material. Furthermore, we analyze various effects that can occur through the proposed display material.

Development of Automatic Nut Inspection System using Image Processing (이미지 프로세싱을 이용한 자동 너트 검사 장비 개발)

  • Lee, Sang-Hak;Seo, Myong-Ho;Chung, Tae-Choong
    • The KIPS Transactions:PartA
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    • v.11A no.4
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    • pp.235-242
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    • 2004
  • When manufacturing information and communication device that consists of lots of part, it is important to improve the quality of the produced system by inspecting the system accurately and exclude the defected part. In case of LCD which is recently in a great demand, the inspection process of the nut which bonds the back frame to protect the LCD panel has to be done by human labor. It highly required an automatic inspection system which can inspect the nut without wasting human resources. In this paper, we describe the process of developing a system which automatically inspect the status of nuts inserted during the manufacturing of LCD. The nut inspection vision system developed measures the number of nut's spiral, the distance between pitches, the width of a pitch, and the inside diameter of nut. We have adopted lens with high magnifying power and calibration tool and intended to produce automatic lighting for maintaining a stable environment for a high precision system. We also developed the algorithms for analyzing the nut. We apply the system to real factory field and verify that it is better than the man power in terms of error rate.

Automatic Defects Recognition System for Visual Inspection on Concrete Tunnel Lining (콘크리트 터널 라이닝의 외관조사를 위한 자동화 결함인식 시스템 개발)

  • Park, Seok-Kyun;Lee, Kang-Moon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.6A
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    • pp.873-880
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    • 2008
  • When checking the state of deterioration or damage structures, regular visual inspection has very important role. At this point, a visual inspection is performed mainly by sketch or photography with a camera of inspectors. If that happens, it takes a lot of effort and time to inspect appearance damages. The purpose of this study is to develop the automatic recognition system for a more efficient and effective inspection of appearance damages. In the process, the image processing technology and the data management & analysis system for damage recognition are mainly developed and applied. This automatic recognition system enables inspectors or clients to obtain correct data that can recognize a damage, such as, crack, water leakage, efflorescence, delamination (peeling), spalling, etc. In addition, this study takes aim at the effect of secure safety, functional maintenance and extension of design lifetime according to build up continuous and systematic data management system.

Intelligent Pattern Matching Based on Geometric Features for Machine Vision Inspection (머신비전검사를 위한 기하학적 특징 기반 지능 패턴 정합)

  • Moon Soon-Hwan;Kim Gyung-Bum;Kim Tae-Hoon
    • The Journal of the Korea Contents Association
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    • v.6 no.6
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    • pp.1-8
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    • 2006
  • This paper presents an intelligent pattern matching method that can be used to acquire the reliable calibration data for automatic PCB pattern inspection. The inaccurate calibration data is often acquired by geometric pattern variations and selecting an inappropriate model manual. It makes low the confidence of inspection and also the inspection processing time has been delayed. In this paper, the geometric features of PCB patterns are utilized to calculate the accurate calibration data. An appropriate model is selected automatically based on the geometric features, and then the calibration data to be invariant to the geometric variations(translation, rotation, scaling) is calculated. The method can save the inspection time unnecessary by eliminating the need for manual model selection. As the result, it makes a fast, accurate and reliable inspection of PCB patterns.

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RFID-Based Automatic Inspection System Design and Implementation for Manufacturing and Retail Industry (제조 및 유통산업을 위한 RFID 기반 자동 검수 시스템의 설계 및 구현)

  • Kim, Jin-Suk;Park, Jong-Kwon;Shin, Yong-Tae
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.39C no.1
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    • pp.97-105
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    • 2014
  • Current manufacturing and distribution industries work with handwritten shipping information or receive operation results in excel files and have to go through computer processing for their logistics. Thus, hand writing error or computer entry error, non-real-time data processing, quantity shortage and excess operating problems have been frequently occurring in many logistics points. In this paper, we will be proposing a RFID based automatic inspection system that will ensure more accurate data for inbound and outbound. Real-time data processing and automatic inspection system will show cost saving effect compared to the existing system.