• Journal of Korea Foundry Society
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• v.17 no.3
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• pp.286-291
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• 1997

Influence of Si contents on the mechanical properties and microstructure of austempered ductile iron was investigated. Four different Si contents between 2.0 and 2.9% were used. Austenitizing was performed at $890^{\circ}C$ for 2 hrs and austempering temperatures were both 340 and $380^{\circ}C$ for 0.5, 1, and 2 hrs. Nodule content was more than $300/mm^2$ and nodularity was more than 90%. Microstructure was revealed using nital and retained austenite was measured by x-ray diffractometer. Tensile test, no-notch Charpy impact test and wear test were performed. Tensile strength was improved as Si content increased and both elongation and impact toughness had peak at 2.6%Si. The specimen austempered at $380^{\circ}C$ showed lower tensile strength than that of $340^{\circ}C$, but showed higher elongation. However, austempering temperature of $380^{\circ}C$ was desirable because that of $340^{\circ}C$ was close to lower bainite transformation. As austempering time increased, tensile strength and elongation were improved and optimum condition was obtained for 2 hrs heat treatment.

• Journal of Korea Foundry Society
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• v.41 no.4
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• pp.331-341
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• 2021

The effects of austempering temperature, austenitizing temperature and time, added copper content and prior heat-treatment on the processing window of 3.6wt%C-2.5wt%Si ductile cast iron during austempering. The maximum processing window was obtained at 350℃ of austempering temperature. The processing window was increased with increased austenitizing temperature from 850 to 900℃; however, it decreased at 950℃. The processing window was increased with increased austenitizing time from 0.5 to 2 hours and rather decreased for 4 hours. The optimum condition of austenitizing was obained at 900℃ for 2 hours. The processing window was increased with copper content added in the range of 0.0~0.8wt%. The processing window was increased by prior normalizing heat-treatment and decreased by prior annealing in comparison with that for the as-cast state,

• Journal of Korea Foundry Society
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• v.18 no.4
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• pp.340-348
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• 1998

C/V graphite iron has superior tensile strength, toughness and ductility than grey iron, and better castability than ductile iron. The retained austenite content of C/V graphite iron by austempering treatment affects on the mechanical properties such as ductility, hardness, wear properties and machinability. C/V graphite iron alloyed with Cu and Mo were carried out on the austenitizing at $900^{\circ}C$ for 1 hour, and the austempering at $240{\sim}400^{\circ}C$ for 1 hr. And then the mechanical and wear properties of austempered C/V graphite iron have been investigated by the retained austenite content. In consequence, the retained austenite content was found to be 18.2% in austempering temperature at $240^{\circ}C$, and was increased 39.2% at $400^{\circ}C$. Tensile strength and hardness of austempered C/V graphite iron were decreased as the retained austenite content increased, but elongation was increased. The rolling wear loss were increased as the retained austenite content increased. The wear surface of as-cast became to be rough. The microstructure of austempered C/V graphite iron was became to be acicular ausferrite in austempering at $240^{\circ}C$, and feathery ausferrite at $400^{\circ}C$.

• Journal of Korea Foundry Society
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• v.8 no.4
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• pp.459-466
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• 1988

This study was carried out in the austempering temperature and time after Ni, Mo addition in purpose of modification of impact toughness of austempered ductile irons. Addition of alloy element and austempering treatment of $900^{\circ}C$ 60 minutes followed by $300^{\circ}C$, $350^{\circ}C$ and $400^{\circ}C$ for 60 minutes, in this case impact value was increased by ideal mixed structure. But impact value was decreased when holing time is 120minutes, this is attributed to segregation and carbide precipitation from high carbon austenite. Highest impact value was obtained by $350^{\circ}C$ (Mo-addition) and $400^{\circ}C$ (Ni-addition). This phenomena was caused by presence of remained austenite. At all austempering temperature,, Ni-added specimen showed higher impact values than that of Mo-added specimen. And hardness property was affected by austempering temperature and holding time rather than amounts of alloying element.

• Journal of Korea Foundry Society
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• v.12 no.1
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• pp.25-31
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• 1992

The effects of Si and austempering temperature on the fracture characteristics and the microstructures of austempered ductile irons were investigated. As Si content increased from 2.28% to 3.0%, the precipitation of carbides during bainitic transformation and was suppressed the amount of retained austenite increased resulting in the increase in the fracture toughness. It is believed that the high Si limited the formation of martensite in the microstructure and minimized the segregation of the other elements at cell boundaries. But in samples with too high Si content as 3.3%, the formation of islands of free ferrite in the bainitic structures was observed and the fracture toughness was measured to have degraded.

• Journal of Korea Foundry Society
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• v.10 no.4
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• pp.299-308
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• 1990

Ductile cast iron has a good ductility and ductility and toughness than those of gray cast iron, because the shape of graphite is spheroidal. It has been reported that the strengthening and toughening of the ductile cast iron was resulted from the good modification of various matrix structures obtained by the heat treatment or addition of alloying elements. This study aims to investigate the effect of various special heat treatment(Cyclic Heat Treatment, Intermediate Heat Treatment, Step Quenching), austempering and alloying element(Ni) on the strength and toughness of ductile cast iron. The results obtained from this study are summarized as follows. 1) With addition of Ni, the amount of pearlite or bainite were increased and the morphologies of pearlite or bainite became finer by special heat treatments. 2) As the Ni added and not added ductile cast iron were treated by austenitizing at $900^{\circ}C$ and $840^{\circ}C$, in the latter the austenite was mostly formed in the vicinity of eutectic cell boundary, but in the former on the whole matrix. 3) In cyclic heat treatment, the volume fraction of pearlite was increased and the shape of pearlite was fined with increase of the number of cycle. 4) The shape of pearlite was mostly bar type in the intermediate heat treatment, but spheroidal type in step quenching. 5) The mechanical properties of ductile cast iron containing 1.5%Ni austempered at $400^{\circ}C$ for 25min. after austenitizing at $900^{\circ}C$ for 15min. were a good value of hardness 105(HRB), impact energy 12.5(kg.m), tensile strength 112($kg/mm^2$) and elongation 6.8(%).

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.2
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• pp.46-56
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• 1996

Drilling tests were carried out austempered ductile castiron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austenized at 90$0^{\circ}C$ for 1 hour and then wear was kept at 375$^{\circ}C$ for 2 hours. Austempered ductile cast iron contains a great deal of retaine austenite which contributes to an improvement of impact strength, In this paper, machinability of ADI was investigated by drilling experimentation. The results obtained are as follows: a)Flank wear increases logarithmically with the increases of cutting time. b) Relation of flank wear and cutting force can be appiled to $F_z$ = 925VB + 820 for the cutting suggested condition. c) Drilling hole number of about 2 times can be reduced more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.3
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• pp.489-496
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• 1988

This paper is studied to know wear mechanism in variation of austempering temperature and holding time of austempered ductile cast iron against mating material SM45C hardened by heat treatment. The wear tests were carried out by rubbing the annular surface of two test pieces in dry sliding friction. The wear mechanism was investigated by scanning electron microscopy and the retained austenite volume fraction was investigated by X-ray diffractometer. The experimental results show that the wear characteristics depend largely on the oxidation of the testing materials which is influenced by the sliding velocity and distance. The retained austenite has a negative effect during frictional contact because it has increased severe wear by softened surface layer. It is shown experimentally that hard metals have lower frictional resistance and hence the resistance to adhesion is increased due to stronger interatomic linking bonds and increase in the surface energy.

• Journal of the Korean Society for Heat Treatment
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• v.11 no.1
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• pp.46-53
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• 1998

The variation of the mechanical properties, microstructures and the formation of retained austenite with heat treatment conditions in austempered ductile cast iron has been investigated. In the case of austempered ductile cast iron below 25mm diameter, it has been found that a pearlite structure are not obtained under a super cooled condition at range of $0.05^{\circ}C/sec{\sim}10^{\circ}C/sec$, and the matrix is precipitated in graphite, bainite and retained austenite. After austempering treatment the retained austenite is increased with decreasing cooling rate. The elongation increases with decreasing super cooling rate, and the optimum result has been shown to be the elongation of 15.6% at super cooling rate of $0.05^{\circ}C/sec$. The optimum result has been shown to be the tensile strength-elongation balance of $1656kgf/mm^2.%$ and it is more than doubled to as the casting state and continuous cooling condition.

• Journal of the Korean Society for Heat Treatment
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• v.15 no.4
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• pp.178-187
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• 2002

Austempered Ductile Iron (ADI) castings having various chemical composition and heat treatment conditions were investigated. Especially, this study was investigated the influence of various parameters on austempering temperature and alloying elements. The addition of Mo, Cu, and Ni individually or combined in these alloys also investigated. The alloying elements influence the austempering reaction, the microstructures, mechanical properties and amount of retained austenite. In this study, the mechanical properties (ultimate tensile strength(UTS), hardness, elongation) are analysed to show the relationship between alloying elements, austempering temperatures and amount of retained austenite. The amount of retained austenite was the range of 15 - 40%. In case of the alloy to witch Mo, Cu, and Ni was added, the amount of retained austenite was the largest at a constant austempering temperature.