• Title/Summary/Keyword: Atomization Mechanism

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Atomization Characteristics of Cutting Fluids (절삭유의 미립화 특성)

  • Hwang, Joon;Chung, Eui-Sik;Joung, Jin-Yel;Hwang, Duck-Chul
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.943-946
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    • 2002
  • This paper presents atomization characteristics of cutting fluids. To analyze the behavior characteristics of cutting fluid, analytical approach and experimental measurement were performed to predict the aerosol size, velocity and concentration due to cutting fluid atomization mechanism in machining operation. The established analytical model which is based on atomization theory analyzes the cutting fluid motion and aerosol generation in machining process. The predictive models can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

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The Atomization Mechanism and Spray Characteristics of Drum Type Rotary Atomizer (드럼형 회전연료노즐의 미립화 기구 및 분무특성 연구)

  • Lee, Dong-Hun;Choi, Hyun-Kyung;Choi, Seong-Man;You, Gyung-Won;Huh, Hwan-Il
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.2
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    • pp.57-65
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    • 2008
  • The atomization phenomena and spray characteristics of drum type rotary atomizer using centrifugal force from high rotational speed of gas turbine engine shaft were studied through rotary atomizer modeling analysis and experimental method. A test rig for rotary atomization that has range of $5,000{\sim}40,000\;rpm$ was used to make similarity for high speed rotating shaft. Spray visualization methodology and Phase Doppler Anemometry were also used to investigate the atomization mechanism and spray characteristics. We found that the rotating fuel spray has unique breakup process and we have to make breakup point earlier through increasing rotating speed to improve atomization performance.

Atomization Characteristics of Coal-Water Mixture Fuel (석탄-물 혼합연료(CWM)의 분무 특성)

  • 노남선;신대현;김광호
    • Journal of Energy Engineering
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    • v.3 no.2
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    • pp.130-150
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    • 1994
  • Coal-water mixture(CWM) fuel has attracted much attention as a substitute fuel for oil by which high economics and short-term commercialization might be realized in comparison with other coal conversion technologies. There are many factors that affect the CWM combustibility, such as the physical properties of CWM, the performance of atomizer and burner, operating conditions, capacity and load of the boiler, etc. Particularly, atomization quality is extremely critical to achieving acceptable carbon conversion efficiency of CWM fuel and maintaining the flame stability, because the coal particles in the CWM droplets burn as agglomerates. This paper presents the R&D results about the CWM atomization characteristics, including the significance of CWM atomization the R&D results about the CWM atomization characteristics, including the significance of CWM atomization quality, the atomization and combustion mechanism, the type of CWM atomizer, size and size distribution of CWM droplets and some factors that influence the atomization performance.

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A Study on the Analysis of Atomization Mechanism for the Air Shrouded Injector (공기 보조 미립화 인젝터의 미립화 메카니즘 해석에 관한 연구)

  • 김봉규;이기형;이창식;서영호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.1
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    • pp.57-62
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    • 2001
  • EFI system has severe problems of heavy HC emission generated by large fuel droplets and non-uniform air-fuel mixture. Therefore, various atomization techniques are being developed in order to reduce HC emission. The one among those techniques is ar shrouded injector, which has better atomization ability and demands less power loss than other atomizers. Thus, the development of this air shrouded injector can be major topic to cope with international emission regulation. Nevertheless, there are few domestic and foreign studies which deal with air shrouded injector. In this study, the spray characteristics and atomization mechanism of the representative air shrouded injector were analyzed using PDPA system. From experimental results, the definite standards of air shrouded injector's spray characteristics were established.

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Analysis of Cutting Fluid Atomization and Environmental Impact through Spin-Off Mechanism in Turning Operation for Environmentally Conscious Machining(II)

  • Hwang Joan;Hwang Duk-Chul;Chung Eui-Sik
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.3
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    • pp.3-7
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    • 2005
  • This paper presents the experimental results to verify the atomization characteristics and environmental impact of cutting fluid. Even though cutting fluid improves the productivity through the cooling and lubricating effects, environmental impact due to cutting fluid usage is also increased on factory shop floor. Cutting fluid's aerosol via atomization process can generate human health risk such as lung cancer and skin diseases. Experimental results show that the generated fine aerosol of which particle size less than 10 micron appears near working zone under typical operation conditions. The aerosol concentration also exceeds NIOSH regulations. This research can be provided as a basis of environmental impact analysis for environmental consciousness.

A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impact through Spin-Off Mechanism in fuming Operation(II) (환경 친화적 기계가공 기술에 관한 연구 선삭가공시 회전분리기구에 의한 절삭유 미립화와 환경영향(II))

  • Hwnag, Joon;Chung, Eui-Sik;Hwnag, Duk-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.50-57
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    • 2003
  • This paper presents the experimental results to verify the atomization characteristics and environmental impact of cutting fluid. Even though cutting fluid improves the productivity through the cooling, Lubricating effects, environmental impact due to cutting fluid usage is also increased on factory shop floor Cutting fluid's aerosol via atomization process can be affected human health risk such as lung cancer and skin diseases. Experimental results show that the generated fine aerosol which particle size less than 10 micron appears near working tone under typical operational conditions. The aerosol concentration also exceeds NIOSH regulations. This research can be provided a basis of environmental impact analysis fur environmental consciousness.

An Investigation of Design Parameter and Atomization Mechanism for Air Shrouded Injectors

  • Lee, Ki-Hyung;Lee, Chang-Sik;Kim, Bong-Gyu;Jeong, Hae-Young
    • Journal of Mechanical Science and Technology
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    • v.17 no.5
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    • pp.751-757
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    • 2003
  • With increasing requirements for the less harmful exhaust emissions and the better fuel economy, the conventional injectors in gasoline engines can be replaced by the air shrouded injector in order to provide improved combustion in engine operations. To find out the optimal shape of air shrouded atomizer attached to the conventional injector nozzle, the critical design parameters such as droplet size, fuel and air inlet angles, and injection angles were investigated based on experimental analyses. To explain the characteristics of fuel atomization, these experimental approaches were carried out using a Phase Doppler Particle Analyzer (PDPA) system. The droplet sizes of injected air fuel mixture were obtained by using the beam diffraction phenomenon. In order to improve the atomization effect, the various atomizers were investigated. The Saute. Mean Diameter (SMD) measured at the predetermined locations outside the atomizer represented the performance of fuel atomization. The experimental results show that the design factors and atomization mechanism needed for developing air shrouded injectors. The suggested design parameters in this paper can be a useful reference in the early design stage.

A study on Characteristics of the Liquid Atomization by Ultrasonic (초음파에 의한 액체 미립화 특성에 관한 연구)

  • 주은선;나우정;최우창
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.31-39
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    • 1999
  • A good atomization in uniform size brings the elevation of thermal efficiency in spray combustion, the beautiful painting on surfaces, and the economical sprinkling of chemicals. Ultrasonic atomization has been expected as a good uniform atomization mechanism due to its uniform size distribution. Influx, load, and physical properties of liquids are the effecting factors to atomize liquids. In this study, distilled water and city water are selected as reference liquids and gasoline, kerosene, and petroleum as fuel liquids. Characteristics and affinity to get the maximum effect for the ultrasonic atomization are observed by using the two ultrasonic transducers with 28kHz and 2MHz. Results show that the size distributions of liquid spray dorplet by the direct vibration method prevail over those by the aerosol method in uniform droplet size and as a whole, sizes of spray liquid droplets are increased slightly according to increasing influx in the direct vibration method and quantities of spray droplets in the aerosol method decreasing according to increasing liquid load h.

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A Strategic Approach for Environmental Conscious Machining (환경친화적 기계가공을 위한 전략적 접근)

  • Hwang, Joon;Chung, Eui-Sik;Liang, Steve Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.847-850
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    • 1997
  • This paper presents a strategy to develop the environmentally conscious machining process. To establish the knowledge the analytical and experimental methodology for he prediction of aerosol concentration due to cutting fluid atomization mechanism in machining operation. The established analytical model which is based on atomization theory analyzes the cutting fluid motion and aerosol generation in machining process. The impinging and evaporation experiments were performance to know the particle size ad evaporation rate of cutting fluid. The predictive models can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

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Optimization of Cutting Fluids for Environmentally Conscious Machining (환경친화적 기계가공을 위한 절삭유 최적화에 관한 연구)

  • Hwang, Jun;Jung, Eui-Sik;Liang, Steven Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.948-951
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    • 2000
  • This paper presents the analytical and experimental methodology for the prediction of aerosol concentration and size distribution due to cutting fluid atomization mechanism in turnining operation. The established analytical model which is based on atomization theory analyzes the cutting fluid motion and aerosol generation in machining process. The impinging and evaporation experiments were performed to know the particle size and evaporation rate of cutting fluid. The predictive models can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

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