• 제목/요약/키워드: Assembly Tool

검색결과 340건 처리시간 0.027초

NC 밀링에서 짧은 공구설치 방법으로 생산성 향상 (NC Milling Productivity Incensement by Short Milling Tool Setting Method)

  • 김수진
    • 한국정밀공학회지
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    • 제25권5호
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    • pp.60-68
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    • 2008
  • The tool overhang length affects tool deflection and chatter that should be reduced for machined surface quality, productivity and long tool lift. The shortest tool setting algorithm that uses a safe space is proposed and applied with simulation software in NC machining. The safe space in the coordinate fixed in the tool is computed by the virtual machining system that simulates NC machining by stock model, tool model and NC code. The optimal tool assembly that has largest diameter and shortest length is possible using the safe space. This algorithm has been applied over fifty companies for safe and rigid tool setting. The collision accident between holder and stock was reduced from 3 to 0 a year and the productivity was incensed about 15% by using faster feed rate acceptable for shorten tool length.

M&S 기반의 비행조종컴퓨터 하드웨어 설계 프로세스 개선을 위한 툴 개발 (Development of Hardware Design Process Enhancement Tool for Flight Control Computer using Modeling and Simulation)

  • 권종광;안종민;고준수;승대범;김환우
    • 한국항공우주학회지
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    • 제35권11호
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    • pp.1036-1042
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    • 2007
  • 비행조종컴퓨터 하드웨어 개발은 상용 툴 및 전용 개발치구가 전무하여 전 근대적인 방법으로 개발하고 있어 개발 기간을 단축하기가 용이하지 않다. 모델링 및 시뮬레이션과 가상현실 기술을 이용하여 비행조종컴퓨터 하드웨어 개발에 적용하는 프로세스 개선 툴이 필요하게 되었다. 본 논문에서는 비행조종컴퓨터 입/출력 신호 흐름, 입력 신호의 고장모니터 및 고장 관리 알고리즘, 논리 회로의 작동, 회로기판 조립체의 형상 및 장착 등과 같은 비행조종컴퓨터의 설계특성을 가상의 공간에 시각화 하고 모사할 수 있는 프로세스 개선 툴을 제안한다. 프로세스 개선 툴 사용자는 open flight format의 3차원 모델링 데이터를 이용하여 구성된 비행조종컴퓨터 모델을 사용하여 회로기판 조립체까지 분해/조립을 할 수 있으며 다양한 비행조종컴퓨터 설계 형상을 시뮬레이션 할 수 있다.

고정밀 회전체의 불평형 변동에 따른 회전정밀도 영향에 관한 연구 (A Study on the Rotation Accuracy According to Unbalance Variation of High Precision Spindle Unit for Machine Tool)

  • 김상화;김병하;진용규
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.174-181
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    • 2012
  • The spindle unit is a core part in high precision machine tool. Rotation accuracy of spindle unit is needed for high dignity cutting and improving the performance of machine tool. However, there are many factors to effect to rotational error motion(rotation accuracy). This study studied how rotational error motion is variation when unbalance amount is variation. Rotation accuracy of initial spindle unit is decided depending on parts and assembly such as bearing. When it is rotation, vibration and noise is appeared depending on volume of unbalance amount, so it works to decrease unbalance amount. The purpose of the study tests that unbalance amount how much effects to initial rotation condition. The result of the study shows that accuracy of parts and assembly is highly necessary to reach high rotation accuracy and unbalance amount hardly effects to initial rotation accuracy. However, it shorten spindle's life because vibration and noise is increasing by increasing unbalance amount and we can expect situation that rotation accuracy is falling by long time operation.

조립시 간섭체크를 위한 조립모델 생성에 관한 연구 (A Study on the Creation of the Assembly Model to Check Interferece)

  • 김성욱;김민주;이승수;전언찬
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.8-11
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    • 2002
  • In this study, Automatic design program creates 3D solid models and constructs them. The method of making assembly model is two. One assembles the element made in automatic design program with hand, the other develops the automatic design program for creating assembly model. Automatic design program improves the convenience of user. In creating gears, involute ewe and Trochoidal fillet curve are made by mathematical development.

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광 부품 조립 시스템의 모델링과 성능평가 (Petri-Nets Modeling and Performance Evaluation of Optical-components Manufacturing System)

  • 김영호;김지한;정승권;배종일;이만형
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.491-495
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    • 2002
  • In the paper, a Visual factory model for a optical-components manufacturing process is built. The optical-components manufacturing process is composed of 3 operation processes; optical sub assembly process, package assembly process, and fiber assembly process. Each process is managed not a batch mode, which is one of most popular manufacturing styles to produce a great deal of industrial output, but though a modular cell. In the processes, a modular cell has to be processed independently of the other cells. Optimization for the composition of assembly cell in the optical-components system is made by the Visual factory model.

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LCD 모듈 조립라인의 공정 자동화 설계 (A Design for the Automated Process of LCD Module Assembly Line)

  • 송춘삼;김주현;김종형
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.162-165
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    • 2007
  • TFT-LCD process has two advantages as compared with the semiconductor-process. It is that cycle time is short and number of the final products are small. But it needs complicated inspection / assembly line to be treated manually and much higher labor costs in the TFT-LCD process. Also, It is necessary to build PICS(Production Information and Control System) which is automated and intelligent. In this paper, an automated process of LCD module assembly line that can increase productivity and reduce the cost of production to strengthen the competitiveness corresponding with global market is planned in comparison with its manual/semi-auto. It is noted that The automated line for COG$\sim$FOG process replacing with the existing facilities had the following effects; the productivity is increased to about 1.5 times and labor cost reduced 85%. In addition, whole assembly line can be short and simple.

$\mu$-부품 조립용 Self Adjustment Module 개발 (The Design of a Self Adjustment Module for $\mu-part$ Assembly)

  • 이창우;송준엽;하태호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.401-406
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    • 2005
  • According to the ubiquitous times that is new important topic, the miniature is demanded in the industry at large. The high accuracy and accumulation make the assembly equipment and the production equipment huge from the size of view. The huge equipment brings about the expensive price of the equipment, a low flexibleness and a low productivity. It makes the manufacturing equipment huge that the accuracy only depends on the mechanism stiffness. The position of two assembled parts is transformed with the global coordinate system whose datum is machine coordinate system. The purpose of this research is invention of the module that can adjust one part to the order part automatically. The module that has a function of self adjustment only takes a stiffness in assemble direction and can be moved freely in the other direction so this function makes a self adjustment. The self adjustment module reduces the tact time and also diminishes the inferior goods and makes reconfigurable machine in $\mu-part$ assembly.

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Optimum distribution of steel frame assembly for seismic retrofit of framed structures

  • Michael Adane;Seungho Chun;Jinkoo Kim
    • Steel and Composite Structures
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    • 제50권3호
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    • pp.337-345
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    • 2024
  • This research proposed a particle swarm optimization (PSO) based seismic retrofit design of moment frame structures using a steel frame assembly. Two full scale specimens of the steel frame assembly with different corner details were attached to one-story RC frames for seismic retrofit, and the lateral load resisting capacities of the retrofitted frames subjected to cyclic loads were compared with those of a bare RC frame. The open source software framework Opensees was used to develop an analytical model for validating the experimental results. The developed analytical model and the optimization scheme were applied to a case study structure for economic seismic retrofit design, and its seismic performance was assessed before and after the retrofit. The results show that the developed steel frame assembly was effective in increasing seismic load resisting capability of the structure, and the PSO algorithm could be applied as convenient optimization tool for seismic retrofit design of structures.

자동차 조립공정에서의 작업자세 특성 (Posture Characteristics in Automobile Assembly Tasks)

  • 김상호;정민근;기도형;이인석
    • 대한인간공학회:학술대회논문집
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    • 대한인간공학회 1998년도 춘계학술대회논문집
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    • pp.31-35
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    • 1998
  • Many reaearchers have reproted that poor body postures are associated with pains or symptoms of musculoskeletal dissoders. Therefore, the ergonomic evaluation of postural stresses as well as biomechanical stresses is important when a job such as automobile assembly tasks involves highly repetitive and/or prolonged poor body postures. A macropostural classification shema was developed to characterise various body postures occurring in automobile assembly tasks in the study. To specify a postural code and stress level to each body posture, perceived joint discomforts were subjectively evaluated in the lab experiments for the full range of motion in five human body joints. Based on the reaults, a postural classification scheme was developed where the full range of motion in each body joint was classified into several codes repressenting different stress levels. The automobile tasks were clustered into 12 types based on the result walk-in-surveillance and the possible posture codes for each task type are defined. I was exposed that the poor postural problems in automobile assembly tasks were concerned in most part with arms, trunk and neck. Application of te developed schema to seven operations in automobile assembly tasks showed that the schema can be used as a tool to identify the operations and tasks involving highly stressful body postures. The schema can also be utilised as a basis to prioritise the candidate assembly operations for redesign of work methods.

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GRAFCET에 의한 단일 기판 컴퓨터의 순차제어용 프로그래밍 도구의 개발 (Development of GRAFCET programming tool for sequential control of one-board computer)

  • 국금환;김민환;최기봉
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.894-899
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    • 1991
  • GRAFCET is the program language for a sequential control and utilized in the description of sequence of a process. This study is to implement GRAFCET editor and compiler for personnel computer. The GRAFCET editor module is developed to use as menu-driven method based on the graphic screen and the graphic symbol. So, users can use it interactively. The GRAFCET compiler module analyzes the already drawed GRAFCET diagram, then translates it to Z80 assembly code. After generating Z80 machine code from assembly code, we can send the outputed machine code file to Z80 one-board computer through RS232C. We have developed the GRAFCET programming tool to utilize under IBM PC/AT with the VGA monitor, and it may be contribute to low cost automation system.

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