• Title/Summary/Keyword: Assembly Test

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The Study on the Vibration Characteristics of Vehicle Compact Disk Player (차량탑재용 컴팩트 디스크 플레이어의 진동 특성에 관한 연구)

  • Lee Tae-Keun;Kim Byoung-Sam
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.117-124
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    • 2005
  • This study developes the vibration model to estimate the vibration energy of compact disc player's mainbase assembly which is supported by dampers and springs, and this model is verified by experiment. From frequency response function, we investigate the natural frequency and mode shape in the up/down direction for mainbase assembly. In order to determine the analysis frequency band, we investigate the excitation frequency of road from the vehicle test. As the characteristics of dampers and springs are changed, we carry out the sensitivity analysis of vibration energy for mainbase assembly which include optical pick-up and feeding system. And we found out that the properties of damper were dominant element in the vibration energy of mainbase assembly's CG(center of gravity).

Design and Test of an Assembly of Air Intake and Variable Geometry Inertial Separator for a Turboprop Aircraft (터보프롭 항공기용 흡입구 덕트 및 가변형 관성분리기 조립체 설계 및 시험)

  • Kim, Woncheol;Oh, Seonghwan;Lee, Sanghyo;Park, Jonghwa
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.9
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    • pp.714-719
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    • 2013
  • A turboprop aircraft for this study is required to operate at icing condition in order that it performs its given mission. So an air intake system of the turboprop aircraft should be designed and verified not only to provide the maximum possible total pressure at engine inlet at normal flight condition, but also to include an inertial separator which protects Foreign Object Debris (FOD) like ice or snow at icing condition from entering into the engine inlet screen which can cause or lead an catastrophic engine failure like engine flame-out or severe damage. So an air intake assembly incorporating a variable geometry inertial separator has been designed and then CFD/structural analysis for the assembly was performed to see its design results. Then 35% scaled model of the air intake assembly was manufactured and wind tunnel test was done. This paper describes the detailed design results for the aerodynamic design, analysis and wind tunnel testing during the development process of the air intake assembly.

Structural Test for Assembly Frame of Payload Fairing (페이로드 페어링 체결 프레임에 대한 구조시험)

  • Lee, Jong-Woong;Jang, Young-Soon;Yi, Yeong-Moo;Kong, Cheol-Won
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.12
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    • pp.1129-1134
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    • 2007
  • Payload fairing protects satellites and electrical equipments from the external environment. Payload fairing is jettisoned before satellite separation. Assembly frame for the separation of payload fairing were assembled with shear bolts. The role of shear bolts is to support structural load during flight and they are cut by explosion of pyro. The assembly frame which is connected by shear bolts is separated after the cutting of shear bolts. In this paper, structural tests and analysis were done for the design of the shear bolt. Compression, bending and shear load apply to the hardware including assembly frame. Test results showed that design of the shear bolt satisfied both structural strength for the support of flight load and required low strength for the cutting of shear bolts.

Development of Analysis Method and Experimental Equipment for Fatigue Durability of Automotive Wire Harness System (자동차 와이어 하네스 피로내구 해석 방법론 및 시험기기 개발)

  • Lee, Heung-Shik
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.3
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    • pp.199-205
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    • 2013
  • In this study, the methodology for the fatigue life prediction using finite element method(FEM) in wire, bundle and assembly level of the wire harness system and the development of the fatigue life test machine for the numerical analysis are investigated. To obtain stress-life(S-N) histories of the componential wires of the system, five kinds of wires are prepared and applied to the repeated bending motion using developed fatigue life test equipment. Equivalent model of the wire from the rule of mixtures theory is used for the material modeling of sheath and wire core combination. Contact conditions among the wires, taping conditions are established through the bundle level test and numerical bundle analysis. Wire and bundle level results are adopted for the assembly level analysis. For the assembly level analysis, real wire harness system including bundle and grommet is numerically modeled and applied contact condition between wires with real opening motion. The fatigue life more than 700,000 cycles of the assembly is obtained from the FEM, and it is confirmed that the result has good agreement with the experimental result.

An Experimental Study on Shear Behavior of Internal Reinforced Concrete Beam-Column Assembly (철근콘크리트 보-기둥 내부 접합부의 전단 거동에 관한 실험적 연구)

  • Lee, Jung-Yoon;Kim, Jin-Young;Oh, Ki-Jong
    • Journal of the Korea Concrete Institute
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    • v.19 no.4
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    • pp.441-448
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    • 2007
  • The beam-column assembly in a ductile reinforced concrete (RC) frames subjected to seismic loading are generally controlled by shear and bond mechanisms, both of which exhibit poor hysteretic properties. Hence the response of joints is restricted essentially to the elastic domain. The usual earthquake resistant design philosophy of ductile frame buildings allows the beams to form plastic hinges adjacent to beam-column assembly. Increased strain in these plastic hinge regions affect on joint strain to be increased. Thus bond and shear joint strength are decreased. The research reported in this paper presents the test results of five RC beam-column assembly after developing plastic hinges in beams. Main parameter of the test Joints was the amount of the longitudinal tensile reinforcement of the beams. Test results indicted that the ductile capacity of joints increased as the longitudinal tensile reinforcement of the beams decreased. In addition, both the tensile strain of the longitudinal reinforcement bars in the joint and the ductile ratio of the beam-column assemblages increased due to the yielding of steel bars in the plastic hinge regions.

A study on performance evaluation of rod rubber bushing under static and fatigue loadings (토크 로드 부품의 정하중 및 피로하중하에서의 성능평가 연구)

  • 이순복;김완두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1320-1329
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    • 1990
  • A static performance tester for a torque rod assembly was developed to evaluate the three characteristics of the rod rubber bushing : radial spring characteristic, thrust spring characteristic, and rotational torque characteristic. Among the various schemes considered in the conceptual design stage, the final versatile type was determined to perform three different tests in one machine. The performance testing machine carried out radial spring test, thrust spring test, and torque test of the torque rod assembly. Static performance of the torque rod assembly was evaluated with the tester developed and fatigue strength of the assembly was also tested with the servo-hydraulic structural fatigue testing machine. The life of the component was found to be related with the rubber quality and adhesionability between the rubber and the steel rod. The optimum rubber hardness was experimentally found by changing the chemical compositions of rubber, and the adhesion was improved by optimizing the shape of the outer section of a the rubber, this study ensured the development of a reliable torque rod assembly.

Drop Performance Test of Control Rod Assembly for Prototype Gen-IV Sodium-cooled Fast Reactor (PGSFR 제어봉집합체 낙하성능시험)

  • Lee, Young Kyu;Kim, Hoe Woong;Lee, Jae Han;Koo, Gyeong Hoi;Kim, Jong Bum;Kim, Sung Kyun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.134-140
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    • 2016
  • The Control Rod Assembly (CRA) controls the reactor power by adjusting its position in the reactor core during normal operation and should be quickly inserted into the reactor core by free drop under scram condition to shut down chain reactions. Therefore, the drop time of the CRA is one of important factors for the safety of the nuclear reactor and must be experimentally verified. This study presents the drop performance test of the CRA which has been conceptually designed for the Proto-type Generation IV Sodium-cooled Fast Reactor. During the test, the CRA was free dropped from a height of 1 m under different flow rate conditions and its drop time was measured. The results showed that the drop time of the CRA increased as the flow rate increased; the average drop times of the CRA were approximately 1.527 seconds, 1.599 seconds and 1.676 seconds at 0%, 100% and 200% of design flow rates, respectively.

Performance Test of Turbopump Assembly for 75 Ton Liquid Rocket Engine Using Model Fluid (75톤급 액체로켓엔진용 터보펌프 조립체의 상사매질 성능시험)

  • Hong, Soon-Sam;Kim, Jin-Sun;Kim, Dae-Jin;Kim, Jin-Han
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.2
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    • pp.56-61
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    • 2011
  • Performance test of a full-scale turbopump assembly for a 75 ton class liquid rocket engine was carried out at full speed. Model fluid was used as a working medium: liquid nitrogen for the oxidizer pump, water for the fuel pump, and hot air for the turbine. The turbopump was operated stably, satisfying the performance requirements. Head coefficient and flow coefficient of the pumps remained constant at the speed-increasing period. In terms of performance characteristics of pumps and turbine, the results from the turbopump assembly test showed a good agreement with those from the turbopump component tests.

Performance Test of Turbopump Assembly for 75 Ton Liquid Rocket Engine Using Model Fluid (75톤급 액체로켓엔진용 터보펌프 조립체의 상사매질 성능시험)

  • Hong, Soon-Sam;Kim, Jin-Sun;Kim, Dae-Jin;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.27-32
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    • 2010
  • Performance test of a full-scale turbopump assembly for a 75 ton class liquid rocket engine was carried out at full speed. Model fluid was used as a working medium: liquid nitrogen for the oxidizer pump, water for the fuel pump, and hot air for the turbine. The turbopump was operated stably, satisfying the performance requirements. Head coefficient and flow coefficient of the pumps remained constant at the speed-increasing period. In terms of performance characteristics of pumps and turbine, the results from the turbopump assembly test showed a good agreement with those from the turbopump component tests.

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Development of a software based calibration system for automobile assembly system oriented AR (자동차 조립시스템 지향 AR을 위한 소프트웨어 기반의 캘리브레이션 시스템 개발)

  • Park, Jin-Woo;Park, Hong-Seok
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.1
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    • pp.35-44
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    • 2012
  • Many automobile manufacturers are doing experiment on manufacturing environments by using an augmented reality technology. However, system layout and process simulation by using the virtual reality technology have been performed actively more than by using the augmented reality technology in practical use so far. Existing automobile assembly by using the augmented reality requires the precise calibrating work after setting the robot because the existing augmented reality system for the automobile assembly system configuration does not include the end tip deflection and the robot joints deflection due to the heavy weight of product and gripper. Because the robot is used mostly at the automobile assembly, the deflection problem of the robot joint and the product in the existing augmented reality system need to be improved. Moreover camera lens calibration has to be performed precisely to use augmented reality. In order to improve this problem, this paper introduces a method of the software based calibration to apply the augmented reality effectively to the automobile assembly system. On the other hand, the camera lens calibration module and the direct compensation module of the virtual object displacement for the augmented reality were designed and implemented. Furthermore, the developed automobile assembly system oriented AR-system was verified by the practical test.