• Title/Summary/Keyword: Assembling Performance

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Precision Screw Driver utilizing a Bellows (벨로우즈방식의 정 밀 나사 체결기)

  • 정규원;오의진
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.53-59
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    • 2001
  • A screw driver is widely used in assembling machine parts or electronic products such as the printed circuit board with a housing. As the parts to be assembled becomes small and precise, the higher precision of the controlling screw driver torque is required. However, because the operator controls the fastening torque based on experience, it must be inexact and the setting procedure will be time consuming job. Thus the screw driver which can exactly control the fastening torque is developed utilizing a bellows in this paper. The bellows is expanded by the inner air pressure and contracted by the spring operation. The bellows type driver is composed of a clutch mechanism with two solenoid valves and a pressure sensor. Those valves are controlled using the detected bellows pressure by the sensor. When the pressure reaches the setting value, the exit solenoid valve is opened to release the air pressure from the bellows so as not to deliver further torque. Through a series of experiments, the performance is examined and verified.

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Two-sided assembly line balancing using a branch-and-bound method (분지한계법을 이용한 양면조립라인 밸런싱)

  • Kim, Yeo-Keun;Lee, Tae-Ok;Shin, Tae-Ho
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.3
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    • pp.417-429
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    • 1998
  • This paper considers two-sided (left and right side) assembly lines which are often used, especially in assembling large-sized products such as trucks and buses. A large number of exact algorithms and heuristics have been proposed to balance one-sided lines. However, little attention has been paid to balancing two-sided assembly lines. We present an efficient algorithm based on a branch and bound for balancing two-sided assembly lines. The algorithm involves a procedure for generating an enumeration tree. To efficiently search for the near optimal solutions to the problem, assignment rules are used in the method. New and existing bound strategies and dominance rules are else employed. The proposed algorithm can find a near optimal solution by enumerating feasible solutions partially. Extensive computational experiments are carried out to make the performance comparison between the proposed algorithm and existing ones. The computational results show that our algorithm is promising and robust in solution quality.

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Self-Assembled Peptide Structures for Efficient Water Oxidation

  • Lee, Jae Hun;Lee, Jung Ho;Park, Yong Sun;Nam, Ki Tae
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.08a
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    • pp.280-280
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    • 2013
  • In green plants, energy generation is accomplished through light-harvesting photosystem, which utilize abundant visible light and multi-stepwise redox reaction to oxidize water and reduce NADP+, transferring electrons efficiently with active cofactors1. Inspired by natural photosynthesis, artificial solar water-splitting devices are being designed variously. However, the several approaches involving immobilization2, conjugation3, and surface modification4 still have limitations. We have made artificial photosynthesis templates by self-assembling tyrosine-based peptide to mimick photosystem II. Porphyrin sensitizer absorbing blue light strongly was conjugated with the templates and they were hybridized with cobalt oxide through the reduction of cobalt ions in an aqueous solution. The formation of hybrid templates was characterized using TEM, and their water oxidation performance was measured by fluorescence oxygen probe. Our results suggest that the bio-templated assembly of functional compounds has a great potential for artificial photosynthesis.

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Development and application of a hybrid prestressed segmental concrete girder utilizing low carbon materials

  • Yang, Jun-Mo;Kim, Jin-Kook
    • Structural Engineering and Mechanics
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    • v.69 no.4
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    • pp.371-381
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    • 2019
  • A hybrid prestressed segmental concrete (HPSC) girder utilizing low carbon materials was developed in this paper. This paper introduces the hybrid prestressing concept of pre-tensioning the center segment and assembling all segments by post-tensioning, as well as the development process of the low carbon HPSC girder. First, an optimized mix proportion of 60 MPa high strength concrete containing high volume blast furnace slag was developed, then its mechanical properties and durability characteristics were evaluated. Second, the mechanical properties of 2,400 MPa high strength prestressing strands and the transfer length characteristics in pre-tensioned prestressed concrete beams were evaluated. Third, using those low carbon materials and the hybrid prestressing concept, the HPSC girders were manufactured, and their structural performance was evaluated. A 30-m long HPSC girder for highway bridges and a 35-m long HPSC girder for railway bridges were designed, manufactured, and structurally confirmed as having sufficient strength and safety. Finally, five 35-m long HPSC girders were successfully applied to an actual railway bridge for the first time.

Design of a DSP-Based Adaptive Controller for Real Time Dynamic Control of AM1 Robot

  • S. H. Han;K. S. Yoon;Lee, M. H.;Kim, S. K.
    • 제어로봇시스템학회:학술대회논문집
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    • 1998.10a
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    • pp.100-104
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    • 1998
  • This paper describes the real-time implementation of an adaptive controller fur the robotic manipulator. Digital signal processors(DSPs) are special purpose micro-processors that are particularly powerful for intensive numerical computations involving sums and products of variables. TMS320C50 chips are used in implementing real time adaptive control algorithms to provide an enhanced motion for robotic manipulators. In the proposed scheme, adaptation laws are derived from the improved Lyapunov second stability analysis based on the direct adaptive control theory. The adaptive controller consists of an adaptive feedforward controller and feedback controller. The proposed control scheme is simple in structure, fast in computation, and suitable for real-time control. Moreover, this scheme does not require any accurate dynamic modeling, nor values of manipulator parameters and payload. Performance of the adaptive controller is illustrated by simulation and experimental results for a assembling robot.

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Nonlinear Behavior Analysis of Connections Between Modular Units Using Connecting Steel Plate (연결 강판을 이용한 모듈러 유닛 간 접합부의 비선형 거동 해석)

  • Kim, Hyeon-Gu;Yoo, Jung-Han
    • Journal of Korean Association for Spatial Structures
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    • v.23 no.2
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    • pp.45-52
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    • 2023
  • Modular construction is an economical and efficient construction that reduces time and costs by manufacturing units in factories and constructing them on site. Currently, the demand for modular construction is increasing not only abroad but also domestically. As the demand for modular construction increases, a lot of development and research on connections between modular units are being conducted. Connections between modular units should be quick and simple to assemble when assembling units on site, and should be in a form that allows each unit to be connected regardless of direction. In addition, it must be able to exert sufficient strength against external loads. In this study, a connection between modular units using connecting steel plates and bolts was proposed, and the nonlinear behavior of the connection to external lateral force was analyzed through finite element analysis, and resistance performance was evaluated.

Compound Loss Function of semantic segmentation models for imbalanced construction data

  • Chern, Wei-Chih;Kim, Hongjo;Asari, Vijayan;Nguyen, Tam
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.808-813
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    • 2022
  • This study presents the problems of data imbalance, varying difficulties across target objects, and small objects in construction object segmentation for far-field monitoring and utilize compound loss functions to address it. Construction site scenes of assembling scaffolds were analyzed to test the effectiveness of compound loss functions for five construction object classes---workers, hardhats, harnesses, straps, hooks. The challenging problem was mitigated by employing a focal and Jaccard loss terms in the original loss function of LinkNet segmentation model. The findings indicates the importance of the loss function design for model performance on construction site scenes for far-field monitoring.

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Transmission Error Analyis of Spur Gear Trains with Tolerances (기어의 공차에 따른 스퍼 기어열의 전달 오차 해석)

  • Han, Hyung Suk;Kim, Tae Young;Park, Tae Won
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.1
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    • pp.90-100
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    • 1997
  • Sppur gear trains are used widely in high precision machines because gear trains have an advantage of exact transmission of angular velocity. Especially, gear trains are used in high quali8ty photocopying and photography OA machines. In general, gears have errors in manufacturing and assembling process and the errors are limited by tolerances. As the result, the tolerances cause the performance error. Therfore, it is important to predict transmission error caused by the tolerances for the tolerance design. Earlier tolerance design methods use mainly experimental and geometrical techniques. In this paper, a method for gear train analysis with tolerance is proposed. Because the method uses dynamic contacts, it is possible to consider irregularities and assemble errors of gears. In addition, the method can predit dynamic loads on the teeth of gears.

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Ride Comfort Analysis of Passenger Vehicle Featuring ER Damper with Different Tire Pressure (타이어 공기압에 따른 ER 댐퍼 장착 승용차의 승차감분석)

  • Sung, Kum-Gil;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.2
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    • pp.210-216
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    • 2016
  • In this work, performance analysis to improve ride comfort of an ER (electrorheological) fluid damper for a mid-sized passenger vehicle in terms of tire pressure is presented. An ER damper by considering specification for a mid-sized commercial passenger vehicle is proposed and mechanically designed. After manufacturing and assembling the proposed ER damper with design parameters, their performance such as field-dependent damping forces are experimentally measured. A quarter-vehicle ER ECS (Electronic Control Suspension) system consisting of the ER damper, sprung mass, spring, sky-hook controller and tire is constructed to analysis the ride comfort performances. Vertical tire stiffness with different tire pressure is experimentally measured and investigated. In addition, ride comfort analysis such as vertical acceleration root mean square (RMS) of sprung mass is investigated under bump road using quarter-vehicle test equipment.

Data Standardization of Construction Performance for Optimized Process Management in High-rise Curtain-wall Operations (초고층 커튼월 공정관리 최적화를 위한 건설성능 데이터 표준화)

  • Lee, Tae-Hee;Ko, Yong-Ho;Kim, Young-Suk;Han, Seung-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.283-284
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    • 2012
  • High-rise building construction has been increasing for the recent years and the construction process has become more complicated. This suggests a need for precise planning based on reliable data to prevent cost overruns and delays. However, the process planning is implemented based mainly on the experience of engineers that can result in critical damage in cost and time. Accurate productivity estimation and unit cost analysis must be considered important matter to prevent such disaster. This study estimates productivity and unit cost of curtain wall operations in high-rise building construction by simulation techniques and statistical methodologies. This study suggests a decision making methodology for the site personnel that enables to compare various combinations of productivity and unit cost based on reliable data that has been collected in actual construction sites. It is expected that this study contributes to the following research of developing an optimized construction performance assembling model for the site personnel.

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