• Title/Summary/Keyword: Aspherical surface lens

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The Characteristics of SIL Lens Machining Using Diamond Turning Machine (초정밀가공기를 이용한 SIL 렌즈의 절삭특성)

  • Won, Jong-Ho;Park, Won-Kyoo;Kim, Ju-Hwan;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.63-68
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    • 2003
  • The aspherical lenses are used as objective lens of optical pickup. To examine the design factor the sample product is made before manufacturing of injection mould of lens. The optimum cutting condition of PMMA lens sample with ultra precision SPDT, the roam spindle speed, the depth of cut, the feedrate are found. The demanded surface roughness 100m Ra, aspherical form error $0.5{\mu}m$ P-V for aspherical lens of optical data storage device are satisfied.

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Diamond turning of pick-up lens for optical application (광 정보저장용 픽업 렌즈의 다이아몬드 터닝 가공)

  • 박순섭;김대중;이봉주;김상석;김정호;유영문;김주하
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.525-528
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    • 2003
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra. aspherical form error 0.5 ${\mu}{\textrm}{m}$ P-V for aspherical lens of optical data storage device are satisfied for PMMA. but not satisfied for PC.

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Pick-up Lens Manufacturing for Optical application using Diamond Turning Process (다이아몬드 터닝가공을 이용한 광정보저장용 픽업렌즈 제작)

  • Kim, J.H.;Kim, S.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.04a
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    • pp.47-51
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    • 2004
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra, aspherical form error 0.5 ${\mu}m$ P-V for aspherical lens of optical data storage device are satisfied for PMMA, but not satisfied for PC.

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Program Development for Extracting the Numerical Data of Aspherical Surface for the Core Manufacturing of Ophthalmic Lens (안경렌즈 코아 가공을 위한 비구면 형상 도출 프로그램 개발)

  • Lee, Dong-Hee
    • Journal of Korean Ophthalmic Optics Society
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    • v.12 no.4
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    • pp.87-90
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    • 2007
  • To manufacture the lens mold used in producing polycarbonate (PC) lenses, the core manufacturing is needed and this core manufacturing is generally performed by diamond turning machine (DTM) or computer numerical control (CNC) lathe. The numerical data about the lens core feature is necessarily needed for operating of these devices. Therefore, we developed the program which calculate the numerical data about the lens core feature. The program was composed to be able to input aspherical coefficients of lens feature, display the graph of lens feature, and save the numerical data file.

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Development of the Aspherical Lens Polishing System with MR Fluid and Analysis of the Basic Polishing Characteristic of MR Polishing System (MR Fluid를 이용한 비구면 렌즈 연마 시스템 개발 및 기초 연마 특성 분석)

  • Lee, Jung-Won;Cho, Myeong-Woo;Ha, Seok-Jae;Hong, Kwang-Pyo;Cho, Yong-Kyu;Kim, Byung-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.92-99
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    • 2014
  • An aspherical lens, which resolves several problems with a spherical lens,typically serves asa key part of an optical system. Generally, an aspherical lens is fabricated using a diamond turning machine or by mean of injection molding. However, residual stress and/or tool marks can arise when using a commercial fabricating method such as DTM or injection molding. A polishing process, thus, is commonly used to obtain a high-precision aspherical lens. In this study, a polishing method using MR fluid was applied to minimize several problems, in this case residual stress and the creation of tool marks, during the cutting process. The MR polishing system was developed to polish aspherical lenses. A series of experiments were performed to obtain a very fine surface roughness. PMMA (the lens material for molding) was used as a workpiece, and the gap size, magnetic field intensity, wheel speed and feed rate were selected as the parameters in this study. Finally, a very fine surface roughness of Ra=2.12nm was obtained after MR polishing.

A Study on the Ultra Precision Grinding Characteristics of Tungsten Carbide-base $LCU_{CL}$ Core (초정밀 가공기를 이용한 $LSU_{CL}$ 코어 가공에 관한 연구)

  • Jeong S.H.;Cha K.R.;Kim H.U.;Lee B.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1910-1913
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this paper, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base cores of the glass lens used to the laser scanning unit and the camera phone.

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A Study on Ultra Precision Grinding Characteristics of Tungsten Carbide $LCU\_CL$ Core (초경합금 소재 $LCU\_CL$ 코어의 초정밀 연삭 특성에 관한 연구)

  • Jeong Sanghwa;Cha Kyoungrae;Kim Hyunuk;Lee Bongju
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.307-312
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this thesis, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base core of the glass lens used to the laser scanning unit and the camera phone.

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Design of Smart Phone Camera Lens Using Forbes Aspherical Surface (Forbes 비구면을 사용한 스마트폰 카메라렌즈의 설계)

  • Rim, Cheon-Seog
    • Korean Journal of Optics and Photonics
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    • v.28 no.4
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    • pp.141-145
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    • 2017
  • We design an F/1.8 smart -phone camera lens utilizing he Forbes aspherical-surface equation, which can effectively create a strong asphere, compared to the conventional, standard aspherical equation. We also describe the principal methodology and procedural steps of optical design to achieve specifications.

Development of machining system for ultra-precision aspheric lens mold (초정밀 비구면 렌즈 금형가공시스템 개발)

  • Baek, Seung-Yub;Lee, Ha-Sung;Kang, Dong-Myeong
    • Design & Manufacturing
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    • v.2 no.1
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    • pp.33-38
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    • 2008
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. Precision turning with single-diamond tools has a long history of development for fabrication of optical quality surfaces since the advent of aerostatic rotary spindles and precise linear motion guide ways. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $0.6{\mu}m$ P-V and a surface roughness of $0.006{\mu}m$ Rmax.

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A Study on the Ultra Precision Grinding Characteristics of Tungsten Carbide (초경합금의 초정밀 연삭특성에 관한 연구)

  • Jeong S.H.;Cha K.R.;Kim H.U.;Kim J.T.;Lee B.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1737-1740
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this thesis, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base core of the glass lens used to the laser scanning unit and the camera phone.

  • PDF