• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2003.06a
• /
• pp.806-809
• /
• 2003

In this paper, extracting design information from arbitrary aspherical lens shape in reverse engineering is introduced. Deformation terms and sphere data equation with various variables compose asphere equation. Aspherical lens shape is expressed with complicated polynomial expression that includes deformation terms and sphere data. Deformation term and vertex curvature have direct influence on a geometric shape and an optical characteristics of aspherical lens. Hence, extracting these information mean that design information could be derived and analyzed from shape data of arbitrary aspherical lens. Furthermore, sharing designer's experience and knowledge for aspherical lens design could be expected.

• Proceedings of the KSME Conference
• /
• 2004.04a
• /
• pp.1099-1104
• /
• 2004

As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.14 no.3
• /
• pp.36-42
• /
• 2015

The aspherical lens was designed to be able to array a focal point. For this reason, it has very curved surface. The aspherical lens is fabricated by injection molding or diamond turning machine. With the aspherical lens, tool marks and surface roughness affect the optical characteristics, such as transmissivity. However, it is difficult to polish free form surface shapes uniformly with conventional methods. Therefore, in this paper, the ultra-precision polishing method with MR fluid was used to polish an aspherical lens with 4-axis position control systems. A Tool path and polishing mechanism were developed to polish the aspherical lens shape. An MR polishing experiment was performed using a generated tool path with a PMMA aspherical lens after the turning process. As a result, surface roughness was improved from $R_a=40.99nm$, $R_{max}=357.1nm$ to $R_a=4.54nm$, $R_{max}=35.72nm$. Finally, the MR polishing system can be applied to the finishing process of fabrication of the aspherical lens.

• Journal of Korean Ophthalmic Optics Society
• /
• v.15 no.4
• /
• pp.355-360
• /
• 2010

Purpose: Analysis performance for spectacle lens which sales in domestic market and optimization design a spectacle lens which is corrected aberration. Methods: Measured center thickness, radius and aspherical surface coefficient for spherical and aspherical lenses which were ${\pm}$5.00D. Refractive index for every lens was 1.6 and they came from 4 different companies. I used 3 types of equipment to measure lenses. ID-F150 (Mitutoyo) : Center Thickness, FOCOVISION (SR-2, Automation Robotics) : Radius, PGI 1240S (Taylor Hobson) : Aspherical surface coefficient. Designed a lens which had 27 mm of distance from lens rear surface to center of eye, 4 mm of pupil diameter and small aberration on center vision $30^{\circ}C$. To shorten axial distance compared with the measured lens rise merits for cosmetic. Lens Design tool was CODE V (Optical Research Associates). Results: -5.00D aspherical lens had somewhat high astigmatism and distortion compared with the spherical lens. But it had a merit for cosmetic because of short axial height and decrease edge thickness. Improved a performance of distortion and ascertain merits for cosmetic due to short axial height and decrease edge thickness same as (-) lens in case of +5.00 aspherical lens. Though an optimization process front surface aspherical lens had a good performance for astigmatism and distortion and the merit for beauty compared with measured spherical lens. Conclusions: Design trend for domestic aspherical lens is decrease axial height and thickness to increase a merit for cosmetic not but increase performance of aberration. From design theory for optimization design front surface aspherical spectacle lens which has improved performance of aberration and merit for cosmetic at the same time compared with the measured lens. Expect an improved performance from design back aspherical lens compared with front aspherical lens.

• Journal of the Korean Society for Precision Engineering
• /
• v.18 no.7
• /
• pp.65-71
• /
• 2001

The development process of the polishing system for the aspherical lens mold for opto-electronics industry is described. The system uses the method that polishing tool is scanned on the surface under PC-NC control for the aspherical lens mold. The two axes interpolation of the minimum translation mechanism is applied to give uniform working condition by motion analysis. An aspherical surface is divided into multiple sections and each dwell time is calculated from the polishing rate model based on the Preston equation. As result of form error compensation experiment, initial form error is decreased about 25% while an average value of surface roughness is also reduced successfully from 180nm to 19nm.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2004.10a
• /
• pp.1491-1495
• /
• 2004

In this paper, resonant ultrasound spectroscopy(RUS) was used to determine the natural frequency of a spherical and a aspherical lens. The objective of the paper is to evaluate defect and shape error by using nondestructive evaluation method with Resonant Ultrasound Spectroscopy(RUS). The principle of RUS is that the mechanical resonant frequency of the materials depends on density, and the coefficient of elasticity. We evaluated existence of flaws through comparison with resonant frequency of a spherical and a aspherical lens. The spherical glass lenses were made of BK-7 glass, one's diameter in 2mm and 5mm. The polished spherical glass lenses had no deflection or a deflection below 2.0${\mu}{\textrm}{m}$. Also, The aspherical lens were made of same material and ones diameter in 7mm and thickness in 3.4mm. In the experiment, we were performed to investigate relationship between frequency measuring parameter($\beta$) and mass of each specimens. The difference between resonant frequency and mode of aspherical glass lens which has no defect was distinguished from aspherical glass lens which has some defects.

• Journal of the Korean Society for Precision Engineering
• /
• v.27 no.1
• /
• pp.18-24
• /
• 2010

Efforts to obtain more efficient coupling of light from a laser diode to a single mode fiber have continued for various applications such as links for optical fiber communication systems. In TO-can package, configuration of optimized aspherical lens is bi-aspheric and its diameter is 2.4mm. We designed and fabricated aspherical coupling lens by means of glass molding technique under consideration of glass shrinkage. By controlling the aspherical profile error and surface roughness which were below 90nm and 10nm, respectively, we obtained the low coupling loss, 5.40dB, which was able to use for coupling a single mode fiber to laser diode.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.11 no.3
• /
• pp.7-12
• /
• 2012

Ceramic core processing technology using 5-axis high-speed cutting machine is applied to make the glass molds for aspherical ophthalmic lenses. In the technology, optimum processing conditions for aspherical ceramic molds are based on minimal experimental data of surface roughness. Such surface roughness is influenced by fabricating tools, cutting speed, feed rate, and depth of cut, respectively. In this paper, we present that surface roughness and shape accuracy of aspheric ceramic mold obtained by optimum processing conditions are Pa $0.6184{\mu}m$ and Pt $5.0301{\mu}m$, respectively, and propose that these values are sufficiently possible to apply to making the glass molds for aspherical ophthalmic lenses.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2005.10a
• /
• pp.851-856
• /
• 2005

The precision fabrication of aspherical lenses is increasingly required for the latest applications of compact and high resolution video-recording or camera systems. Micro-optical components, including micro-spherical or aspherical lenses and reflecting mirrors, are generally required to be manufactured with high shape accuracy, extremely low surface roughness and no surface damage. To meet the needs of the precision fabrication system, a bed which supports the micro aspherical lens fabrication machines stably and safely is required. In this study, the thickness of the ribs of the bed is optimized using the CAD integrated optimal design system, a virtual DS program.

• Journal of Astronomy and Space Sciences
• /
• v.23 no.4
• /
• pp.303-310
• /
• 2006

We model the aspherical dust envelopes around O-rich AGB stars. We perform the radiative transfer model calculations for axisymmetric dust distributions. We simulate what could be observed from the aspherical dust envelopes around O-rich AGB stars by presenting the model spectral energy distributions and images at various wave-lengths for different optical depths and viewing angles. The model results are very different from the ones with spherically symmetric geometry.