• Title/Summary/Keyword: Asperity

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Study on the Rotating Motion of a Piston Pin of Full Floating Type (비고정식 피스톤 핀의 회전운동에 관한 연구)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.95-102
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    • 2007
  • In recently designed diesel engines, the running conditions for piston pin bearings have become very severe due to combustion pressure and temperature increase. Moreover, the lead removal from the bush material has strongly reduced the capability of the anti friction material to accept asperity contacts. In this paper, before trying to find the pressure distributions on the oil film of piston pin bearings by the unsteady two dimensional thermohydrodynamic lubrication analysis in order to do the optimum design of the bearings of piston pin, it will be investigated the tendancy of piston pin rotating motion by calculating the friction coefficient at piston pin bearings, the oil film thickness and the frictional torques induced by hydrodynamic shear stress.

Mixed Lubrication Analysis of Cam/Tappet Interface on the Direct Acting Type Valvetrain System

  • Cho, Myung-Rae;Shin, Heung-Ju;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.685-692
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    • 2001
  • This paper reports on the mixed lubrication characteristics between the cam and the tappet contact surface of direct acting type valve train systems. First, the dynamic characteristics are solved by using the lumped mass method to determine the load conditions at the contact point. Then, the minimum oil film thickness is calculated with consideration of elastohydrodynamic line contact theory and the friction force is obtained by using the mixed lubrication model which separates the hydrodynamic and the boundary friction. Finally, the average surface temperatures are calculated by using the flash temperature theory. The results show that, there are some peaks in the friction force due to the asperity contact friction, and flash temperature at the position of minimum oil film thickness. It is thought that there is a relationship between the surface temperature and cam surface wear, and therefore, the analysis on the worn cam profile has been performed.

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The Study on the Dynamics and Friction Characteristics of Piston Skirt with Consideration of Mixed Lubrication

  • Kim, Ji-Young;Han, Dong-Chul;Cho, Myung-Rae;Choi, Jae-Kwon
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.735-742
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    • 2001
  • This paper reports on the dynamics and friction characteristics of piston skirt with consideration of mixed lubrication. Piston skirt is an important part of the engine that transforms fuel into mechanical energy. The durability and low friction characteristics are important recent issues in piston skirt design. In this paper, the piston skirt motion is analyzed with consideration of mixed lubrication and piston skirt tilting motion. The entire trajectory of piston motion is obtained by using transient numerical method. Also various parameter studies are performed for piston skirt design and the development of lower frictional engine.

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Finite Element Analysis of Multiple Subsurface Cracks in Half-space Due to Sliding Contact

  • Lee, Sang Yun;Kim, Seock Sam
    • KSTLE International Journal
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    • v.2 no.1
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    • pp.12-16
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    • 2001
  • A finite element analysis of crack propagation in a half-space due to sliding contact was performed. The sliding contact was simulated by a rigid asperity moving across the surface of an elastic half-surface containing single and multiple cracks. Single, coplanar, and parallel cracks were modeled to investigate the interaction effects on the crack growth in contact fatigue. The analysis was based on linear elastic fracture mechanics and the stress intensity factor concept. The crack propagation direction was predicted based on the maximum range of the shear and tensile stress intensity factors.

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Friction and Wear Behavior of Ceramics under Various Sliding Environments (세라믹 재료의 미끄럼 환경 변화에 따른 마찰 및 마멸 거동)

  • 장선태;이영제
    • Tribology and Lubricants
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    • v.11 no.3
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    • pp.11-23
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    • 1995
  • The friction and wear behavior of $Al_{2}O_{3}$, SiC, and $Si_{3}N_{4}$ under the different sliding conditions were investigated. The cylinder-on-disc wear tester was used for a wear test method. Using the servo-motor, the sliding speed did not alternate due to the frictional forces. Three kinds of loads were selected to watch the variation of the wear rates and the frictional forces under a constant speed. Three kinds of sliding conditions were used to see the effects of the oxidation and the abrasion. The dominant wear mechanisms of $Al_{2}O_{3}$ were the abrasion and the formation of transfer layers. The abrasion has a great effect on the wear of SiC. The wear of $Si_{3}N_{4}$ was due to the asperity-failure and the oxidation. Also, the wear rate of each ceramic is shown to be related to the frictional power provided to the tribological system.

Experimental Investigation of Thermal Stress Cracks in Mechanical Face Seals (기계평면시일의 열응력 크랙에 관한 실험적 연구)

  • 김청균
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.79-84
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    • 1996
  • One of the greatest dangers in mechanical face seals is the formation of heat checking and thermal stress cracks on the sliding surfaces. These thermal distortions due to non-uniform heating lead to increase the leakage of the sealed fluids and wear, and with balance of the seal can cause the seal faces to part. In this study heat checking and thermal stress cracks are investigated experimentally. These thermal distortions are explained using the thermal models of the conatct geometries between the seal ring and the seal seat. To overcome these thermal problems, the thermohydrodynamic seal is presented. The newly developed mechanical seal may substantially reduce the friction torque, frictional heating which causes heat checking and thermal stress cracks, and wear.

Development of the Analysis Technology for Short Circuit Current Capability of Busbar-Type Electrical Contacts (부스바(Busbar)형 전기접점의 단락통전성능 해석기법 개발)

  • Oh Yeon-Ho;Song Ki-Dong;Kim Jin-Ki
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.1
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    • pp.27-32
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    • 2005
  • This study presents an analysis technique that can consider all variables which are needed in the design of short circuit current capability of electrical contacts. Required variables in the design are material of contact, contacting area, applied force, asperity of surface, current and so on. Short circuit current capability test was carried out for the interrelation of design variables and the verification of analysis technique. Temperature rise equation of the contacts was obtained from the test results, and also, a standard that is criterion of the occurrence availability of melting or spot of contact surface from test results was established.

Precision Machining Characteristics in Ball-end Milling of Sculptured Surfaces (볼 엔드밀에 의한 자유곡면의 정밀가공특성)

  • 김병희
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.78-87
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    • 2001
  • This paper deals with the study on the cutting characteristics in ball-end milling process. First of all, the effects of the geometric cutting conditions such as the cutting speed, feedrates and the path interval on the surface integrity were evaluat-ed by the analytical and the experimental approaches. Secondly, the cutting mechanism model was developed to predict the cutting force accurately. It is possible for the proposed model to predict the shape error, estimate system stability and build the reliable adaptive control system. A large amount of experimental set are performed to show the validities of the proposed theories and to investigate the effect of cutting geometry such as rubbing effects, burr effects and etc.

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Analysis of Rock Masses and Rock Supports by Rigid Block Method (강성블록법에 의한 지반 및 지보재 해석)

  • 김문겸;황학주;엄인수;허택녕
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1991.04a
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    • pp.84-90
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    • 1991
  • Underground structures usually consist of rock masses or concretes which can be cracked or have cracks. This study aims to develop an analysis program which can deal with the effect of discontinuous behavior due to those cracks using the block theory. It is assumed that rock masses form blocks along the discontinuity lines, and deformation within the block is relatively small. The behavior of discontinuity plane of the structures is divided into sliding along the discontinuity plane. separation of discontinuity by tensile force, and degradation of asperity angle of discontinuity plane by external force with sliding of rock Basses. These behaviors are implemented using constitutive relation and relevent load-displacement relation defined through normal and shear stiffnesses. Time varying displacements and block velocities are calculated by explicit time stepping algorithm. The effect of rock supports including rockbolts is also considered, and the tending effects which occurs in relatively thin lining is also considered.

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Grouting Effect of Rock Joint (암반절리면에서의 그라우팅 효과)

  • 이영남;천병식;김대영
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.265-270
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    • 2000
  • AESTRACI: The shmr behior of sawtoothed artrjicial joints grouted with cement milk rm investiguted in the lahotconstant normal stress conditions. Tests were amducted on joints with asperities h i n g inclinations cf 16.7" and 26.6" ,strengths h i n g 15MPa and 47MPa under a given nmge of n o d stresses wrying frcm 0.76 to 1.g MPa md at a freepitching, rolling and dihtmuy. Results show that the gect of asperities on shmr strength increme is signifamt up to as,to grout thidness (t/a) mtio 4 0.3-1.0. Increme of ahesim is the nmn muse cf shmr strength increme in cemmtoothed artificial iointsed artificial ioints

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