• Title/Summary/Keyword: Asperity

검색결과 127건 처리시간 0.027초

거친 면 접촉의 정적 마찰계수 해석 (Analysis of the Static Friction Coefficient of Contacting Rough Surfaces in Miniature Systems)

  • 김태종
    • Tribology and Lubricants
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    • 제19권4호
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    • pp.230-236
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    • 2003
  • In applications such as MEMS and NEMS devices, the adhesion force and contact load may be of the same order of magnitude and the static friction coefficient can be very large. Such large coefficient may result in unacceptable and possibly catastrophic adhesion, stiction, friction and wear. To obtain the static friction coefficient of contacting real surfaces without the assumption of an empirical coefficient value, numerical simulations of the contact load, tangential force, and adhesion force are preformed. The surfaces in dry contact are statistically modeled by a collection of spherical asperities with Gaussian height distribution. The asperity micro-contact model utilized in calculation (the ZMC model), considers the transition from elastic deformation to fully plastic flow of the contacting asperity. The force approach of the modified DMT model using the Lennard-Jones attractive potential is applied to characterize the intermolecular forces. The effect of the surface topography on the static friction coefficient is investigated for cases rough, intermediate, smooth, and very smooth, respectively. Results of the static friction coefficient versus the external force are presented for a wide range of plasticity index and surface energy, respectively. Compared with those obtained by the GW and CEB models, the ZMC model is more complete in calculating the static friction coefficient of rough surfaces.

Tribological approach for the analysis of the pedestrain slipping accident II

  • Kim, Inju
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
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    • pp.662-666
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    • 1996
  • The variations of the surface topographical parameters for the analysis of the pedestrian slip and fall accidents during the sliding friction between the specially prepared floor specimens and three working shoes were investigated. The profile ordinate data for each flooring specimen were obtained at 1.1 .mu.m intervals using a laser scanning confocal microscope system along to the direction of sliding. A number of surface roughness parameters, that is, the centre line average (c.l.a.) and root mean square (r.m.s.) roughness, maximum height (Rtm), maximum mean peak height (Rpm), maximum mean depth (Rvm), and average asperity slope were calculated using a computer program and compared with the dynamic friction results. The analysis showed that the surface parameters undergo marked variations during the sliding process, but the variations were statistically significant. It was found that amongst various surface parameters, the maximum depth (Rvm) and the average asperity slope of the asperities were the biggest variation during the sliding proceeding. This result confirms the previous study and may suggests a new approach to monitoring the flooring environments with their service as the effort to reduce the pedestrain slip accident.

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이종금속간의 마멸에 관한 이론적 연구 (A study on theoretical analysis of wear between different metals)

  • 신문교;이우환
    • Journal of Advanced Marine Engineering and Technology
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    • 제10권2호
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    • pp.136-145
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    • 1986
  • The perfect and accurate methods to control the wear are not made clear so far. For this phenomenon only mating surface has been studied. In order to control the wear the essence of it has to be made clear. It is reported that adhesive wear might occure as a result of plastic deformation, the fracture and removal or transfer asperities on close contacting surfaces. On this view point the plastic flow was attempted to compare with fluid or electromagnetic flow. The partial differential equations of equilibrium for the plane strain deformation will make use of the method of characteristics. The characteristic curves or characteristics of the hyperbolic equation coincide with the slip lines by R. Hill's papers. By Hencky's stress equation, it is evident that if P and .phi. are prescribed for a boundary condition then it may be possible to proceed along constant .alpha. and .betha. lines to determine the value of the hydrostatic pressure everywhere in the slip line field net work. A wedge formation mechanism has been considered for an explanation of this matters. The analysis shows that there is a critical value, which depends on the hardness ratio and the shear stress on the interface, for the top angle of asperity is less than this critical value, the asperity can yield plastically despite of being harder than the mating surface.

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암석파괴역학에 의한 3차원 절리면의 진행성 파괴 모델 (A Three-Dimensional Progressive Failure Model for Joints Considering Fracture Mechanics and Subcritical Crack Growth in Rock)

  • 김치환
    • 터널과지하공간
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    • 제19권2호
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    • pp.86-94
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    • 2009
  • 암석파괴역학과 파괴인성(rock fracture toughness) 이하의 응력확대계수(stress intensity factor)에서 균열이 성장하는 현상을 이용하여 암석 절리면의 비선형 강도특성과, 시간의 경과에 따라 파괴가 진행되는 특성을 고려한 수치해석용 3차원 절리면 요소를 개발하였다. 이 절리면 요소를 사용하여 암석 절리면 전단시험을 수치해석으로 모사한 결과, 전단응력이 증가하고 시간이 경과함에 따라 절리면 사이에 연결된 절리면 내 접점(asperity in joint)에서 암석의 파괴인성보다 응력확대계수가 작음에도 불구하고 균열이 발생하였고 시간이 경과하면서 균열이 성장, 절리면 내 접점이 파괴되었다. 이와 같이 각각의 절리면 내 접점의 파괴에 따라 절리면의 강도는 감소하고, 절리면의 전단응력은 응력경화와 응력연화 후 잔류응력에 도달하는 비선형거동을 보이면서 시간의 경과에 따라 점진적으로 파괴되었다.

고체표면에 응축된 물 분자의 윤활특성에 대한 분자시뮬레이션 연구 (Lubrication Characteristics of Condensed Water Molecules at Solid Surface through Molecular Simulation)

  • 김현준
    • Tribology and Lubricants
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    • 제37권5호
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    • pp.195-202
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    • 2021
  • This paper presents a numerical analysis of the lubrication characteristics of condensed water molecules on a solid surface by conducting molecular dynamics simulations. We examine two models consisting of a simple hexahedral substrate with and without water molecules to reveal the lubrication mechanism of mono-layered water molecules. We perform a sliding simulation by contacting and translating a single asperity on the substrate under various normal loads. During the simulation, we measure the friction coefficient and atomic stress. When water molecules were interleaved between solid surfaces, atomic stress exerted on individual atom and friction coefficient were smaller than those of model without water molecule. Particularly, at a low load, the efficacy of water molecules in the reduction of atomic stress and friction is remarkable. Conversely, at high loads, water molecules rarely lubricate solid surfaces and fail to effectively distribute the contact stress. We found a critical condition in which the lubrication regime changes and beyond the condition, significant plastic deformation was created. Consequently, we deduce that water molecules can distribute and reduce contact stress within a certain condition. The reduced contact stress prevents plastic deformation of the substrate and thus diminishes the mechanical interlocking between the asperity and the substrate.

경사 돌기 표면의 젖음 특성 평가 (Hydrophobicity Evaluation of Oblique Micro-asperities Structures)

  • 백승익;김태완
    • Tribology and Lubricants
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    • 제39권2호
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    • pp.56-60
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    • 2023
  • In this study, we evaluate the anisotropic flow of droplets according to the directionality of asperities. We manufacture a mold with an inclined hole by adjusting the jig angle using a high-power diode laser. Using the manufactured mold, we prepare specimens for wettability studies by the micro molding technique. We fabricate twelve kinds of surfaces with micro-asperities inclined at 0°, 15°, 30°, and 45° for asperity pitches of 100 ㎛, 200 ㎛, and 300 ㎛. We evaluate the static and dynamic behaviors of the droplets as a function of the asperities pitch and inclination angles. The anisotropic effect increases as the pitch increases between asperities, and the anisotropic flow characteristics increase as the inclination angle of the asperities increases. On the surface with hole pitches of 100 ㎛ and 200 ㎛, the contact angle of the droplet shows high hydrophobicity at approximately 160°, but on the surface with the 300-㎛ hole pitch, the contact angle is approximately 110°, indicating that the hydrophobic effect rapidly reduces. Additionally, when the inclination angle of the asperities is approximately 30°, the left and right contact angle deviations of the droplet are the lowest, showing that the roll-off angle is relatively low.

유한요소법을 이용한 미끄럼 접촉시의 반무한체 내의 수평균열 전파해석 (Finite Element Analysis of Subsurface Crack Propagation in Half-space Due to Sliding Contact)

  • 이상윤;김석삼
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.297-302
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    • 1999
  • Finite element analysis is peformed about the crack propagation in half-space due to sliding contact. The analysis is based on linear elastic fracture mechanics and stress intensity factor concept. The crack location is fixed and the friction coefficient between asperity and half-space is varied to analyze the effect of surface friction on stress Intensity factor for horizontal crack. The crack propagation direction is predicted based on the maximum range of shear and tensile stress intensity factor.

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Physics of the Coefficient of Friction in CMP

  • Borucki, Len;Philipossian, Ara;Zhuang, Yun
    • Transactions on Electrical and Electronic Materials
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    • 제8권2호
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    • pp.79-83
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    • 2007
  • The implications of a theory of lubricated pad asperity wafer contact are traced through several fundamental areas of chemical-mechanical polishing. The hypothesized existence of a nanolubrication layer underlies a high accuracy model of polish rates. It also provides a quantitative explanation of a power law relationship between the coefficient of friction and a measure of pad surface flattening. The theory may further be useful for interpreting friction changes during polishing, and may explain why the coefficient of friction is sometimes observed to have a temperature or velocity dependence.

EFFECT OF SURFACE ROUGHNESS ON THE ADHESION OF SILICON WAFERS PRIOR TO BONDING

  • Lee, D. H.;B. Derby
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1998년도 춘계학술대회 논문집
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    • pp.497-502
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    • 1998
  • To understand the effect of surface roughness on silicon wafer bonding, a continuum mechanical model is presented. This model is based on Obreimoff's experiment and the contact theory of rough surfaces. The surface energy of silicon was calculated to be much reduced than the theoretical value. Problems are discussed concerning surface film effects and the assumption of constant asperity radius and statistical distribution function.

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파이어링 상태의 일정 축 각속도에서 엔진베어링의 마모 해석 - Part II: 저어널베어링 마모 계산 (Wear Analysis of Engine Bearings at Constant Shaft Angular Speed during Firing State - Part II: Calculation of the Wear on Journal Bearings)

  • 전상명
    • Tribology and Lubricants
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    • 제34권4호
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    • pp.146-159
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    • 2018
  • This paper presents a wear analysis procedure for calculating the wear of journal bearings of a four-strokes and four-cylinder engine operating at a constant angular crank shaft speed during firing conditions. To decide whether the lubrication state of a journal bearing is in the possible region of wear scar, we utilize the concept of the centerline average surface roughness to define the most oil film thickness scarring wear (MOFTSW) on two rough surfaces. The wear volume is calculated from the wear depth and wear angle, determined by the magnitude of each film thickness on a set of oil films with thicknesses lower than the MOFTSW at every crank angle. To calculate the wear volume at one contact, the wear range ratio during one cycle is used. The total wear volume is then determined by accumulating the wear volume at every contact. The fractional film defect coefficient, asperity load sharing factor, and modified specific wear rate for the application of the mixed-elasto-hydrodynamic lubrication regime are used. The results of this study show that wear occurs only at the connecting-rod big-end bearing. Thus, simulation results of only the big-end bearing are illustrated and analyzed. It is shown that the wear volume of each wear scar group occurs consecutively as the crank angle changes, resulting in the total accumulated wear volume.