• Title/Summary/Keyword: Asperity

Search Result 127, Processing Time 0.024 seconds

A Contact Stress Analysis in a FAM Process Using Variational Approximation Procedure (변분근사법을 이용한 FAM 과정의 접촉응력 해석)

  • Seok, Jong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.28 no.9
    • /
    • pp.1255-1261
    • /
    • 2004
  • A variational approximation procedure is introduced to study the contact stresses between a representative asperity and a feature generally happening in superfinishing processes such as FAM. After a description of the model under consideration is presented, a system of governing equation for the model is derived fullowed by the assumptions made in order to make progress in model development. Final computation is made to evaluate contact stresses on an elastic asperity tip in small scale in size and a computer simulation is performed for detailed surface profile variations on a representative feature. Numerical results are presented along with a discussion of the conclusions that can be drawn from this analysis.

The Effects of Design Parameters on the Friction Characteristics in the Valve Train System

  • Kim, Ji-Young;Han, Dong-Chul;Cho, Myung-Rae
    • KSTLE International Journal
    • /
    • v.2 no.1
    • /
    • pp.75-79
    • /
    • 2001
  • This paper is a report on the parametric study of the friction characteristics on the direct acting type OHC valve train system. The numerical simulation was performed by using the IV-TAP. Dynamic analysis by using the lumped mass method was previously performed to define the acting load. The friction characteristics were analyzed by using the partial asperity contact model. The effects of operating conditions and major design parameters on the total driving torque were investigated. From the analytical prediction, it is found that valve spring stillness, surface roughness, and base circle radius are the main factors to reduce the frictional loss on the valve train system.

  • PDF

Numerical Study of Miro-Contact Surface Induced Hot Spots in Friction Brakes (마찰식 브레이크의 미세 접촉면에 발생된 적열점 현상의 수치적 연구)

  • 김청균;조승현
    • Tribology and Lubricants
    • /
    • v.19 no.5
    • /
    • pp.268-273
    • /
    • 2003
  • This paper presents hot spot behaviors on the rubbing surface of disk-pad type brake by using coupled thermal-mechanical analysis technique. The height of micro-asperity on the rubbing surface is usually 2∼3 ${\mu}$m in practical disk brakes. Non-uniform micro-contacts between the disk and the rigid friction pads lead to high local temperature distributions, which may cause the material degradation, and develop hot spots, thermal cracks, and brake system failure at the end for a braking period. The friction temperatures on the rubbing surface of disk brakes in which are strongly related to the hot spot and thermal related wears are rapidly concentrated on the micro-contact asperities during braking. The computed FEM results show that the contact stress, friction induced temperature and thermal strain are highly concentrated on the rubbing micro-contact asperities even though the braking speed and force are small during the braking period. This hot spot may directly produce the slippage and various thermal wears on the brake-rubbing surface.

A Study on the Shear Behaviors of Non-Grouted and Cement Grouted Sawtoothed Artificial Joints (톱니형 인공 절리의 시멘트 그라우팅 전.후의 전단거동에 관한 연구)

  • 이영남;천병식;김대영
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2000.11a
    • /
    • pp.721-728
    • /
    • 2000
  • The shear behavior of sawtoothed artificial joints grouted with cement milk was investigated in the laboratory under constant normal stress conditions. Tests were conducted on joints with asperities having inclinations of 16.7$^{\circ}$ and 26.6$^{\circ}$, compresive strengths having 15MPa and 47MPa under a given range of normal stresses varying from 0.76 to 1.91 MPa and at a free condition of pitching, rolling and dilatancy. Results show that the effect of asperities on shear strength increase is significant up to asperity height to grout thickness (t/a) ratio of 0.3∼1.0. Increase of cohesion is the main cause of shear strength increase in cement grouted sawtoothed artificial joints.

  • PDF

Roughness Mobilization Characteristics of Artificial Triangular Asperities (인공 삼각 돌출부의 거칠기 발현특성)

  • Hong, Eun-Soo;Choi, Sung-Oong;Lee, In-Mo
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2006.03a
    • /
    • pp.760-767
    • /
    • 2006
  • Underestimation of rock joint shear strength comes from an inadequate consideration of roughness mobilization behavior, which is changed by asperity size as well applied normal load. In this study, we performed rock joint shear tests, and studied the roughness mobilization characteristics related with the scale of normal stress and asperities. Test specimens with artificial triangular asperities were manufactured. The specimens consisted of 3 types, and each type represented unevenness, waviness and total roughness(superposition of unevenness and waviness). The experimental results show that the roughness mobilization characteristics are varied by the scale of normal stress and asperities. Furthermore, the investigation shows that the rate of geometrical component and mechanical component in the total roughness is also varied by the scale of normal stress and asperities. These results suggest that we should consider the roughness mobilization characteristics for the roughness quantification and the shear strength modelling.

  • PDF

Friction Characteristics of Piston Ring Pack with Consideration of Mixed Lubrication: Parametric Investigation

  • Kim, Ji-Young;Kim, Jee-Woon;Cho, Myung-Rae;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
    • /
    • v.16 no.4
    • /
    • pp.468-475
    • /
    • 2002
  • This paper reports on the friction characteristics of a piston ring pack with consideration of mixed lubrication. The analytical model is presented by using the average flow antral asperity contact model. The effect of operating condition, and design parameters on the MOFT, maximum friction force, and mean frictional power loss are investigated. Piston ring prick shows mixed and hydrodynamic lubrication characteristics. From the predicted results, it was fand that the ring tension and height of surface roughness have great influence on the frictional power losses in a ring pack. Especially, ring tension is a dominant factor for the reduction of friction loss and maintenance of oil film thickness.

Prediction of Frictional behavior according to geometrical contact condition using FFT-based analysis (FFT해석을 이용한 기하학적 접촉조건에 따른 마찰거동예측)

  • 성인하;이형석;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2001.11a
    • /
    • pp.13-18
    • /
    • 2001
  • In this paper, FFT(Fast Fourier Transform) analysis of friction was suggested as a method to interpret the contact conditions. Micro-grooves with various dimensions were fabricated on the silicon surface to investigate the frictional behavior with respect to the change in geometrical contact condition. Frictional forces between micro-grooved surfaces and spheres modeled as surface asperities were measured using a micro-tribotester which was built inside a SEM(Scanning Electron Microscope). The experimental results show that the relative dimensions and distributions of contact asperities between two surfaces can be predicted by the power spectrum and the main frequency in FFT-based analysis of friction coefficient. Also, it was shown that the friction coefficient for multi-asperities was the result of the superposition of that for each asperity.

  • PDF

Study on the Fatigue Crack Initiation Life Under Spherical Contact (구 접촉하에서의 피로균열 시작수명에 관한 연구)

  • Jo, Yong-Ju;Kim, Tae-Wan;Lee, Mun-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.25 no.8
    • /
    • pp.1269-1276
    • /
    • 2001
  • In case of contact fatigue, the accurate calculation of surface tractions and subsurface stress is essential to the predication of crack initiation life. Surface tractions influencing shear stress amplitude have been obtained by contact analysis based on influence function. Subsurface stress has been obtained by using rectangular patch solutions. In this study, to simulate asperity contact under sliding condition, the tip of asperity was simulated by sphere and to calculate crack initiation life in the substrate, dislocation pileup theory was used.

Finite Element Analysis of Subsurface Multiple Horizontal Cracks Propagation in a Half-space Due to Sliding Contact (유한요소법을 이용한 미끄럼 접촉시 내부 복수 수평균열 전파해석)

  • 이상윤;김석삼;권영두
    • Tribology and Lubricants
    • /
    • v.16 no.5
    • /
    • pp.373-380
    • /
    • 2000
  • Finite element analysis is performed on the subsurface crack propagation in brittle materials due to sliding contact. The sliding contact is simulated by a rigid asperity moving across the surface of an elastic half-surface containing single and multiple cracks. The single crack, coplanar cracks and parallel cracks are modeled to investigate the interaction effects on the crack growth in contact fatigue. The crack location is fixed and the friction coefficients between asperity and half-space are varied to analyze the effect of surface friction on stress intensity factor for horizontal cracks. The crack propagation direction is predicted based on the maximum range of shear and tensile stress intensity factors. With a coplanar crack, the stress intensity factor was increased. However, with a parallel crack, the stress intensity factor was decreased. These results indicate that the interaction of a coplanar crack increases fatigue crack propagation, whereas that of a parallel crack decreases it.

A Experimental Study for the Mechanical Behavior of Rock Joints under Cyclic Shear Loading (주기전단 하중하의 암석 절리의 역학적 거동에 관한 실험적 연구)

  • 이희석;박연준;유광호;이희근
    • Tunnel and Underground Space
    • /
    • v.9 no.4
    • /
    • pp.350-363
    • /
    • 1999
  • The precision cyclic shear test system was established to investigate the mechanical characteristics of rough rock joints under cyclic loading conditions. Laboratory cyclic shear tests were conducted for saw-cut joints and artificial rough rock joints using Hwangdeung granite and Yeosan marble. Surface roughness and aperture characteristics of specimens were examined by measuring surface topography using the laser profilometer. Peak shear strength, phase difference during loading and unloading, and anisotropic shear behavior were investigated throughout the cyclic shear test results. These features and their subsequent variations in each loading cycle are significantly dependent upon the second order asperities and the strength of intact rock. It was observed that degradation of asperities for rough rock joints under cyclic shear loading followed the exponential degradation laws of asperity angle and that the mechanism for asperity degradation would be different depending upon the normal stress level, roughness of joint surface and the loading stage.

  • PDF