• 제목/요약/키워드: As-welded

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강관 트러스 연결부 Hot Spot 응력에 관한 연구 (A Study on Hot Spot stress in welded joints of steel Tubular truss)

  • 장우선;정지승;안영수;윤식재;양성돈;박경준
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.1430-1436
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    • 2010
  • Tubular member is hollow and is an excellent source of structural member with great buckling resistance and tortional resistance. With its development and simplicity in structure, steel tubular truss has the ability to be structured in long span bridges, without a stiffener. Recently, it has been used in many countries in Europe, Canada, Japan, and the US with the help of international committees such as CIDECT(International Committee for the Development and Study of Tubular Structures and International Institute of Welding). The most important problem when using the tubular member is the fact that it is difficult to test the fatigue stress determined by nominal stress, since geometrical stress concentration occurs due to the welded joint's nod of complexity. The purpose of this study is to compare and examine current theories and widely applied Hot Spot stress determinations through finite element analysis, which is about welded joints of steel tubular truss. We would like to suggest a way of design practice which involves a bridge plan with rarely domestically used steel tubular truss` basic research data as well as considering the future of tubular member.

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공압식 헤머피닝을 이용한 용접부 피로수명 연장기술 연구 (Research for Fatigue Life Extension Techniques in Weldments via Pneumatic Hammer Peening)

  • 한정우;한승호
    • 대한기계학회논문집A
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    • 제33권8호
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    • pp.842-848
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    • 2009
  • Fatigue failures are often occurred at welded joints where stress concentrations are relatively high due to the joint geometry. Although employing good detail design practices by upgrading the welded detail class enables to improve the fatigue performance, in many cases, the modification of the detail may not be practicable. As an alternative, the fatigue life extension techniques that reduce the severity of the stress concentration at the weld toe region, remove imperfections and introduce local compressive welding residual stress, have been applied. These techniques are also used as definite measures to extend the fatigue life of critical welds that have failed prematurely and have been repaired. In this study, a hammer peening procedure for using commercial pneumatic chipping hammer was developed, and the effectiveness is quantitatively evaluated. The pneumatic hammer peening makes it possible to give the weld not only a favorable shape reducing the local stress concentration, but also a beneficial compressive residual stress into material surface. In the fatigue life calculation of non-load carrying cruciform specimen treated by the pneumatic hammer peening, the life was lengthened about ten times at a stress range of 240MPa, and fatigue limit increased over 65% for the as-welded specimen.

십자형 필렛 용접 이음부 의 굽힘피로 특성 에 대한 파괴역학적 고찰 (Fracture mechanics approach to bending fatigue behavior of cruciform fillet welded joint)

  • 엄동석;강성원;김영기
    • Journal of Welding and Joining
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    • 제3권2호
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    • pp.52-63
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    • 1985
  • Fillet welded joints, specially in ship structure, are well known the critical part where stress concentrate or crack initiates and grows. This paper is concerned with the study of the behavior of fatigue crack growth t the root and toe of load carrying cruciform fillet welded joints under three points bending by the determination of stress intensity factor from the J-Integral, using the Finite Element Method. The stress intensity factor was investigated in accordance to the variation of the weld size (H/Tp). weld penetration (a/W) and plate thickness (2a'/Tp). As mixed mode is occurred on account of shearing force under the three points bending, Stern's reciprocal theory is applied to confirm which mode is the major one. The main results may be summarized as follows 1) The calculation formula of the stress intensity factor at the both of root and toe of the joint was obtained to estimate the stress intensity factor in the arbitrary case. 2) The change of stress field around crack tip gives much influence on each other at the roof and toe as H/Tp decreases. 3) Mode I is a major mode under the three points bending.

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해수용 재료의 TIG용접후 열처리에 따른 특성 평가 (Evaluation of the Properties of Seawater Materials by Heat Treatment after TIG Welding)

  • 배동수;이진경
    • 한국산업융합학회 논문집
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    • 제24권5호
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    • pp.517-523
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    • 2021
  • In this study, in the selection of materials for the elements of a small plant, those with high resistance to corrosion are selected and the material properties of coatings for corrosion prevention are evaluated. In addition, corrosion characteristics and material analysis were performed on the welded part, and the hardness characteristics of the welded part, heat-affected part, and the base metal were evaluated. In the case of the post-weld-heat-treated(PWHT) specimen, the corrosion resistance of STS 316 was lower than that of the specimen without the PWHT due to the formation of intergranular carbide. As a result of evaluating the distribution of the hardness of the weld before and after the PWHT, the hardness of the specimen after the PWHT increased by about 20 Hv. As a result of the corrosion test on the welded specimen, the weight loss tended to increase as the time increased. In the case of the PWHT specimen, the corrosion resistance tended to be significantly lower than that of the specimen without PWHT due to the formation of intergranular carbide.

Characterization of the main component of equal width welded I-beam-to-RHS-column connections

  • Lopez-Colina, Carlos;Serrano, Miguel A.;Lozano, Miguel;Gayarre, Fernando L.;Suarez, Jesus M.;Wilkinson, Tim
    • Steel and Composite Structures
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    • 제32권3호
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    • pp.337-346
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    • 2019
  • The present paper tries to contribute fill the gap of application of the component method to tubular connections. For this purpose, one typical joint configuration in which just one component can be considered as active has been studied. These joints were selected as symmetrically loaded welded connections in which the beam width was the same as the column width. This focused the study on the component 'side walls of rectangular hollow sections (RHS) in tension/compression'. It should be one of the main components to be considered in welded unstiffened joints between I beams and RHS columns. Many experimental tests on double-sided I-beam-to-RHS-column joint with a width ratio 1 have been carried out by the authors and a finite element (FE) model was validated with their results. Then, some different analytical approaches for the component stiffness and strength have been assessed. Finally, the stiffness proposals have been compared with some FE simulations on I-beam-to-RHS-column joints. This work finally proposes the most adequate equations that were found for the stiffness and strength characterization of the component 'side walls of RHS in tension/compression' to be applied in a further unified global proposal for the application of the component method to RHS.

선외기 샤프트용 재료의 마찰용접에 관한 연구 (Study on Friction Welding of SUS431 and SCM21 for External Shaft of Ship)

  • 오세규;이종환;배명주;오명석
    • Journal of Advanced Marine Engineering and Technology
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    • 제17권4호
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    • pp.38-48
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    • 1993
  • A study on friction welding of stainless steel bar(SUS431) to chrome molybdenum steel bar(SCM21) was accomplished experimentally through analysis for relations among friction welding conditions, tension test, hardness test, microstructure test and acoustic emission test. The results obtained are summarized as follows ; 1. Through friction welding of SUS431 bar to SCM21 bar, the optimum welding condition by considering on strength and toughness was found to be the range of heating time of 3-5 sec when the number of rotating speed of 2000rpm, heating pressure of 10kg/$mm^2$, and upsetting time of 4 sec. 2. Quantitative ralationship was identified between heating time($T_1$, sec) and tensile strength (${\sigma},\;kgf/mm^2$) of the friction welded joint and the relation equation is $\sigma$=52.62$T_1{^{0.06}}$. 3. Through AE test, quantitative relationship was confirmed between heating time($T_1$, sec) and total AE(N, counts) during welding, and the relation is computed as follows ; N=30413.6$e^{0.06T1}$. 4. It was confirmed that the quantitative ralationship exists between the tensile strength of the welded joints and AE cumulative counts. And the relation is computed as the following ; ${\sigma}$=16.37(ln N)- 116.4. 5. When ONZ=36500-41500 counts by $OT_1Z$=3~5sec, it was identified by experiment that the range of welded joint tensile strength is 55.6-57.7kgf/$mm^2$/ whose joint efficiency is more than 100%, and it was experimentally confirmed that the real-time nondestructive quality(strength) evaluation for the friction welded joints could be possible by acoustic emission technique.

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외력을 고려한 양면 필릿용접이음부 루트갭의 영향에 관한 연구 (A Study on the Effect of Root Gap of Double Fillet Welded Joint Considering External Forces)

  • 방한서;김성환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1997년도 특별강연 및 춘계학술발표 개요집
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    • pp.107-111
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    • 1997
  • In this paper distribution of welding residual stress on the double fillet welded joint which exits and not exits root gap, i.e. full penetration and partial penetration is investigated by two dimensional cunduct and thermal elasto-plastic analysis. And stress distribution on notch-tip of the structure where welding residual stress regarded as initial stress and then external load is added is also investigated.

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용접부 피로강도에 미치는 후처리의 영향 (Effect of post treatment on the fatigue strength of welded joint)

  • 윤중근;김현수;황주환;박동환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.240-242
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    • 2004
  • Effect of post treatment on the fatigue strength of a box weldment was investigated in order to improve fatigue life of the weldment. The post treatment applied were the smooth grinding of weld bead, weld toe grinding and hammer peening at the weld toe. The fatigue strength of the weldment after post treatment clearly increased, compared with that of the weldment in as-welded condition. After smooth grinding of weld bead, fatigue crack initiated at the root of the weldment, while fatigue crack initiated at the weld toe for the other methods.

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유한요소 해석에 의한 맞대기 용접 이음의 응력집중에 과한 연구 (Finite Element Analysis of the Stress Concentrations for Butt Welded Joints)

  • 구병춘;최병일;김재훈
    • Journal of Welding and Joining
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    • 제22권4호
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    • pp.59-64
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    • 2004
  • The purpose of this study is to investigate the influence of weld bead profiles on stress concentration factors of double V groove butt-welded joints. The influence of three parameters such as toe radii, flank angles and bead heights on the stress concentration factors is studied by finite element analysis. It is shown that the three parameters have similar effects on the stress concentration factors. Finally a formula to estimate the stress concentration factors considering the three parameters and others is proposed and estimated results are compared with the results obtained by finite element analysis.

SHN490강종의 보-기둥 접합부 형태에 따른 실험적 연구 (Test Results on the Type of Beam-to-Column Connection using SHN490 Steel)

  • 김소영;변상민;이호;신경재
    • 한국강구조학회 논문집
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    • 제27권3호
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    • pp.311-321
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    • 2015
  • 본 연구는 중 저층 건축물에 적용된 강재의 보-기둥 접합부에 따른 내진성능을 규명하기 위한 실험적 연구이다. 실험체는 보-기둥 접합부의 보 플랜지와 웨브의 접합형태에 따라 분류하여 총 5가지를 제작하였다. 실험체는 웨브와 플랜지 모두 용접한 접합부(SHN-W-W)와 웨브는 용접하고 플랜지는 고력볼트 접합한 접합부(SHN-W-B)와 웨브는 고력볼트 접합하고 플랜지는 용접접합한 접합부(SHN-B-W)와 웨브와 플랜지 모두 고력볼트 접합한 접합부(SHN-B-B)와 보 단부에 엔드플레이트를 이용하여 접합한 접합부(SHN-EP)이다. 실험은 KBC2009에서 제시하는 반복재하인증실험으로 층간변위각(${\theta}$)을 제어하기 위한 변위 제어방식으로 실시하였다. 실험으로부터 각 시험체의 하중-회전각 곡선을 나타내었으며, 접합부의 최종 파괴형상을 요약하였다. 접합부는 강성과 강도의 관점에서 강접합과 반강접합으로 분류하였으며 내진성능평가를 위한 에너지소산능력을 비교하였다.