• 제목/요약/키워드: Artificial graphite

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Bulk graphite: materials and manufacturing process

  • Lee, Sang-Min;Kang, Dong-Su;Roh, Jea-Seung
    • Carbon letters
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    • 제16권3호
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    • pp.135-146
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    • 2015
  • Graphite can be classified into natural graphite from mines and artificial graphite. Due to its outstanding properties such as light weight, thermal resistance, electrical conductivity, thermal conductivity, chemical stability, and high-temperature strength, artificial graphite is used across various industries in powder form and bulk form. Artificial graphite of powder form is usually used as anode materials for secondary cells, while artificial graphite of bulk form is used in steelmaking electrode bars, nuclear reactor moderators, silicon ingots for semiconductors, and manufacturing equipment. This study defines artificial graphite as bulk graphite, and provides an overview of bulk graphite manufacturing, including isotropic and anisotropic materials, molding methods, and heat treatment.

Tribological Properties of Carbonaceous Ingredients such as Natural Graphite, Artificial Graphite, and Cokes in Automotive Brake Friction Materials

  • Kim, Yoon-Jun;Lee, Kang-Sun;Park, Sung-Bin;Jang, Ho
    • KSTLE International Journal
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    • 제10권1_2호
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    • pp.43-47
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    • 2009
  • Influences of carbonaceous ingredient as a solid lubricant in automotive friction materials on friction properties were studied. Three types of carbonaceous ingredients such as natural graphite, artificial graphite, and cokes were mixed using a constrained mixture design. A 1/5 scale brake dynamometer was used to obtain tribological properties. Results showed that cokes substantially increased the friction coefficient, and natural graphite effectively reduced stick-slip phenomena. This significant difference was attributed to the formation of the friction film on the brake pad which was shown to be strongly dependent on the graphite types. The different crystal structures of the carbonaceous solid lubricants played a significant role in the formation of friction film at the interface.

입자 크기별 가공부산물로 제조된 벌크흑연의 기계적 성질 (Mechanical Properties of Bulk Graphite using Artificial Graphite Scrap as a Function of Particle Size)

  • 이상혜;이상민;장원표;노재승
    • 한국분말재료학회지
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    • 제28권1호
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    • pp.13-19
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    • 2021
  • Bulk graphite is manufactured using graphite scrap as the filler and phenolic resin as the binder. Graphite scrap, which is the by-product of processing the final graphite product, is pulverized and sieved by particle size. The relationship between the density and porosity is analyzed by measuring the mechanical properties of bulk graphite. The filler materials are sieved into mean particle sizes of 10.62, 23.38, 54.09, 84.29, and 126.64 ㎛. The bulk graphite density using the filler powder with a particle size of 54.09 ㎛ is 1.38 g/㎤, which is the highest value in this study. The compressive strength tends to increase as the bulk graphite density increases. The highest compressive strength of 43.14 MPa is achieved with the 54.09 ㎛ powder. The highest flexural strength of 23.08 MPa is achieved using the 10.62 ㎛ powder, having the smallest average particle size. The compressive strength is affected by the density of bulk graphite, and the flexural strength is affected by the filler particle size of bulk graphite.

오스템퍼링처리한 구상흑연주철의 피로한도에 미치는 인공결함의 영향 (Influence of Artificial Defect on Fatigue Limit in Austempered Ductile Iron)

  • 김민건;김진학
    • 대한기계학회논문집A
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    • 제23권11호
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    • pp.1922-1928
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the influence of artificial defects on fatigue limit in annealed and austempered ductile iron. Obtained main results are as follows : (1) Artificial defect(micro hole type, dia.<0.4 mm) on specimen surface did not bring about a obvious reduction of fatigue limit in austempered ductile iron(ADI) as compared with annealed ductile iron. (2) According to the investigation of $\sqrt{area}_c$ which is the critical defect size to crack initiation at artificial defect, $\sqrt{area}_c$ of ADI is larger than that of annealed ductile iron. This shows that the situation of crack initiation at artificial defect in ADI is more difficult in comparison with annealed ductile iron. (3) One of the reasons for the low rate of crack initiation from artificial defect in ADI is that the resistance of matrix to crack initiation is higher than that of annealed ductile iron. (4) In case that the $\sqrt{area}$ of artificial defect and graphite nodule is the same, the rate of crack initiation from graphite nodule is higher than that from artificial defect. This reason is that the serious ruggedness around graphite nodule is formed by austempering treatment.

오스템퍼링처리한 구상흑연주철에서 인공결함에 대한 피로한도 민감도에 관한 연구 (A Study on the Artificial Defect Sensitivity of Fatigue Limit in Austempered Ductile Iron)

  • 김민건;김진학
    • 열처리공학회지
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    • 제12권3호
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    • pp.215-220
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the artificial defect sensitivity of fatigue limit in annealed and austempered ductile irons. Artificial defect(hole, diameter${\leq}0.4mm$) machined on specimen surface did not bring about an obvious reduction of fatigue limit in austempered ductile iron as compared with annealed. As a result of investigation on $\sqrt{area}$ c which is the critical artificial defect size. $\sqrt{area}$ c of austempered ductile iron is larger than that of annealed. This means that the crack initiation at artificial defect in austempered ductile iron is more difficult in comparison with annealed. In case that the $\sqrt{area}$ c of artificial defect and graphite nodule are same, the rate of crack initiation for graphite nodule is higher than that of artificial defect.

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Characterization of Artificial Graphite Electrodes

  • Park, Sei-Min;Han, Sang-Moo;Oh, Seh-Min
    • Carbon letters
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    • 제1권2호
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    • pp.76-81
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    • 2000
  • Physical properties of artificial graphite electrodes were evaluated along three different directions; circumferential (X), radial (Y), and axial (Z) directions. Four kinds of commercial electrode products were used in this study for the evaluation; pole (AP) and nipple (AN) of manufacturer A, pole (BP) and nipple (BN) of manufacturer B. The mechanical, electrical, and thermal properties in X and Y directions were very similar to each other. In Z direction, however, the mechanical properties, including flexural strength and compressive strength, were higher, and electric resistance and thermal expansion were much lower than those in the other directions. The microstructures observed by optical microscope and scanning electron microscope revealed that the differences in properties by the measuring direction were caused by the preferential alignment of needle cokes along the Z direction. When comparing the properties of the electrode samples in the same direction, the mechanical properties mainly depended on the bulk density or porosity of the samples as well as preferential alignment of needle cokes.

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Carbothermal 반응법과 졸-겔법에 의해 합성된 SiC의 구조적 특성과 열역학적 특성 (Structural and Thermal Characteristics of Synthesized SiC by Carbothermal Reaction and Sol-gel Method)

  • 오원춘;김범수
    • 분석과학
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    • 제11권3호
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    • pp.156-160
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    • 1998
  • 다양한 탄소재와 Si를 함유하는 화합물로부터 SiC를 합성하였고, XRD 분석으로부터 구조적 특성 연구와 DSC 분석에 의한 열역학적 연구를 통하여 졸-겔법과 carbothermal 반응법을 비교연구하였다. 졸-겔법보다는 carbothermal 반응법에 의한 합성이 SiC의 형성을 뚜렷하게 하였다. X-선 회절결과로부터 여러가지 탄소재의 SiC 형성 정도는 두 방법 모두 석유 코크스, 활성탄, 인조흑연의 순으로 증가함을 알 수 있었다. 그리고 DSC 분석결과로부터 발열반응에 대한 엔탈피 변화량은 carbothermal 반응법의 경우 활성탄, 석유 코크스, 인조흑연의 순으로 감소하였고, 흡열반응에 대한 변화량은 역순으로 증가하였다. 그러나 졸-겔법의 경우 발열반응에 대한 엔탈피 변화량은 석유 코크스, 활성탄, 인조흑연의 순으로 감소하였다.

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원자로용급 흑연인 IG-110의 파괴특성 (Fracture Properties of Nuclear Graphite Grade IG-110)

  • 한동윤;김응선;지세환;임연수
    • 한국세라믹학회지
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    • 제43권7호
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    • pp.439-444
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    • 2006
  • Artificial graphite generally manufactured by carbonization sintering of shape-body of kneaded mixture using granular cokes as filler and pitch as binder, going through pitch impregnation process if necessary and finally applying graphitization heat treatment. Graphite materials are used for core internal structural components of the High-Temperature Gas-cooled Reactors (HTGR) because of their excellent heat resistibility and resistance of crack progress. The HTGR has a core consisting of an array of stacked graphite fuel blocks are machined from IG-110, a high-strength, fine-grained isotropic graphite. In this study, crack stabilization and micro-structures were measured by bend strength and fracture toughness of isotropic graphite grade IG-110. It is important to the reactor designer as they may govern the life of the graphite components and hence the life of the reactor. It was resulted crack propagation, bend strength, compressive strength and micro-structures of IG-110 graphite by scanning electron microscope and universal test machine.

Fabrication of isotropic bulk graphite using artificial graphite scrap

  • Lee, Sang-Min;Kang, Dong-Su;Kim, Woo-Seok;Roh, Jea-Seung
    • Carbon letters
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    • 제15권2호
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    • pp.142-145
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    • 2014
  • Isotropic synthetic graphite scrap and phenolic resin were mixed, and the mixed powder was formed at 300 MPa to produce a green body. New bulk graphite was produced by carbonizing the green body at $700^{\circ}C$, and the bulk graphite thus produced was impregnated with resin and re-carbonized at $700^{\circ}C$. The bulk density of the bulk graphite was $1.29g/cm^3$, and the porosity of the open pores was 29.8%. After one impregnation, the density increased to $1.44g/cm^3$ while the porosity decreased to 25.2%. Differences in the pore distribution before and after impregnation were easily confirmed by observing the microstructure. In addition, by using an X-ray diffractometer, the degrees-of-alignment (Da) were obtained for one side perpendicular to the direction of compression molding of the bulk graphite (the "top-face"), and one side parallel to the direction of compression molding (the "side-face"). The anisotropy ratio calculated from the Da-values obtained was 1.13, which indicates comparatively good isotropy.

실리카로 코팅된 흑연을 이용한 리튬 이차전지용 흑연/실리콘/피치 복합소재의 전기화학적 특성 (Electrochemical Characteristics of Graphite/Silicon/Pitch Anode Composites for Lithium Ion Batteries using Silica-Coated Graphite)

  • 이수현;이종대
    • Korean Chemical Engineering Research
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    • 제58권1호
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    • pp.142-149
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    • 2020
  • 본 연구에서는 인조흑연의 낮은 이론용량을 개선하기 위하여 음극소재로서 흑연/실리콘/피치 복합소재의 전기화학적 성능을 조사하였다. 구형의 인조 흑연 표면을 polyvinylpyrrolidone (PVP) 양친성 물질로 코팅한 후 실리카를 성장시켜 흑연/실리카 소재를 합성하였으며, 석유계 피치 코팅과 마그네슘 열 환원법을 통해 흑연/실리콘/피치 복합소재를 제조하였다. 흑연/실리콘/피치 복합소재의 전극은 poly(vinylidene fluoride) (PVDF), carboxymethyl cellulose (CMC), polyacrylic acid (PAA) 바인더에 따라 제조하였으며, 다양한 전해액과 첨가제를 이용하여 전지를 조립하였다. 흑연/실리콘/피치 복합소재는 X-ray diffraction (XRD), scanning electron microscope (SEM)와 thermogravimetric analyzer (TGA)를 통해 물리적 특성을 분석하였으며, 전기화학적 특성은 충 방전 사이클, 율속, 순환전압전류, 임피던스 테스트를 통해 조사하였다. 흑연/실리콘/피치 복합소재는 흑연 : 실리카 : 피치 = 1 : 4 : 8일 때 높은 사이클 안정성을 보였다. PAA 바인더를 사용하여 제조된 전극은 높은 용량과 안정성을 보였으며, EC:DMC:EMC 전해액을 사용하였을 때 719 mAh/g의 높은 초기 용량과 우수한 사이클 안정성 나타내었다. 또한 vinylene carbonate (VC) 첨가시에 2 C/0.1 C 일 때 77% 용량 유지율과 0.1 C/0.1 C 일 때 88% 용량 회복을 나타냄을 확인하였다.