• 제목/요약/키워드: Artificial aggregate

검색결과 204건 처리시간 0.025초

펠레타이저 공정변수와 인공경량골재의 성형체와 소성체 물성과의 상관관계 (Correlation to the Physical Properties of Green and Sintered Body of Artificial Lightweight Aggregate with the Pelletizing Variables)

  • 위영민;이기강
    • 한국세라믹학회지
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    • 제44권10호
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    • pp.568-573
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    • 2007
  • For the manufacturing lightweight fine aggregate, clay and waste material was formed by pelletizer. The fine aggregate of 1-5 mm diameter was formed by diameter 76 cm pelletizer disc. Pelletization variables were : (1) pelletizer disc angle, (2) speed of revolution of pelletizer, (3) added pelletization time. Green and sintered aggregate were measured specific gravity, absorption rate and average size. The optimum condition were found that the pelletization variables were angle at $70^{\circ}$, speed of revolution of pelletizer at 23.2 rpm, and water/solid ratio at 1/5. At these conditions, it was formed that fine aggregate green whose average size was $2.0{\sim}3.35mm$. Specific gravity and average size are increased with low angle of disc and fast revolution speed of disc. Specific gravity and average size were not distinctly influenced by added pelletization time. Sintered aggregate was distinctly influenced by properties of green.

광양만권 순환자원으로 제조된 배수재용 인공골재의 지반공학적 특성 (Geotechnical Characterization of Artificial Aggregate made from Recycled Resources of Gwangyang Bay Area as a Drainage Material)

  • 김영상;김원봉
    • 한국지반환경공학회 논문집
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    • 제14권10호
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    • pp.49-57
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    • 2013
  • 전남 여수, 광양지역을 중심으로 한 광양만권 지역의 공업기반 시설은 석유화학단지와 제철소 및 제철연관단지 등 대단위산업단지로 조성되어 있으며, 이중 여수산업단지에서만 발생되는 다양한 산업부산물의 발생량만도 160만 톤이나 이들의 재활용률은 52%에 불과하다. 한편 우리나라의 천연골재의 채취 가능량은 80억$m^3$이며, 연간 수요량 2.4억$m^3$을 고려하면 33년간만 채취가 가능하며, 골재채취로 인한 환경파괴 등으로 정부는 연간 골재 채취량을 제한하고 있다. 이와 같은 환경과 자원의 문제가 국가적인 차원의 중요한 문제로 대두되고 있는 가운데, 각종 산업부산물의 재자원화를 위한 다양한 연구가 요구되고 있는 실정이다. 이 논문에서는 광양만권 산업부산물의 적절한 대량 처리방안과 광양만권 연약지반 건설현장의 경제적인 골재확보 방안의 일환으로, 인산석고와 슬래그를 이용한 인공골재를 제작하고 연약지반 개량을 위한 배수재로의 활용방안을 검토하였다. 인공골재의 제작 시 소정의 강도를 가지며, 인산석고와 슬래그 등 산업부산물의 재활용을 극대화하기 위하여 소량의 시멘트를 첨가하였으며 비소성 방식으로 제작하였다. 제조된 인공골재를 배수재용 골재로 사용하기 위해 시방기준의 검토를 위한 입도시험, 정수위 투수시험과 대형직접전 단시험을 실시한 결과, 인공골재에는 #200체 통과량이 15% 이하이며, 투수계수 $1{\times}10^{-3}cm/sec$ 이상인 시방기준을 충분히 만족하는 것으로 나타났다. 또한 대형직접전단시험 결과 건조 시료는 천연 쇄석과 유사한 내부마찰각을 가지며, 24시간 수침조건에서도 해사보다 우수한 것으로 나타나 연약지반에서 장비주행을 위한 지지력 확보에도 매우 유용할 것으로 판단된다.

Bloating Mechanism of Lightweight Aggregate with the Size

  • Lee, Ki Gang
    • 한국세라믹학회지
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    • 제53권2호
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    • pp.241-245
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    • 2016
  • The purpose of this study was to investigate the bloating mechanism of artificial lightweight aggregates with different sizes (ESA, effective surface area). Aggregates were produced using hard clay, stone sludge, and a bloating agent in order to observe the effect of the gradation of the artificial lightweight aggregates. Kerosene and amorphous carbon were used as bloating agent. The particle size of the produced aggregate ranged from 3 mm to 9 mm. With regard to the amount of bloating agent to be used, 2 ~ 6 parts by weight were used. The specific gravity, absorption rate, and the type of aggregates produced by rapid sintering at $1075{\sim}1200^{\circ}C$ were determined. Microstructures were observed. When ESA had a value of 1 or below, kerosene, which has a high burning rate, was found to be advantageous for use as a bloating agent. When ESA had a value of 1 or above, carbon, which has a relatively low burning rate was found to be an advantageous bloating agent. It is thought that kerosene is more advantageous, as ESA decreases, for the production of aggregates having low water absorption rate.

인공경량골재를 이용한 철도 흡음블록의 흡음특성에 관한 연구 (A Study on the Sound Absorption Properties of Sound Absorption Block using by Artificial Light Weight Aggregate)

  • 강덕만;서재원;이인용;박용걸
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.830-839
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    • 2008
  • This study is designed to manufacture the upgraded sound absorption concrete by using foamed concrete by using artificial light weight aggregate which raises the continuous void ratio to increase the sound absorption ratio and improve the strength. In manufacturing the sound absorption block, the pre-foaming form is applied to generate continuous voids, controlling the density by the addition of bubbles. It is general that the more porosity creates, the weaker strength becomes. Each of specimens are used for this experiment and measured their absorption ratio to examine the absorption property depending on frequency. As a results of experiment, it is evaluated that the absorption capacity of the sound absorption block has relation to compression strength and surface shape.

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인공경량골재 Pre-wetting수로 회수수를 적용한 경량모르타르의 유동성 및 압축강도 특성 (The Fluidity and Compressive Strength Properties of Lightweight Mortar Using Recycling Water for Pre-wetting of Artificial Lightweight Aggregate)

  • 오태규;배성호;이동주;최세진
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2019년도 추계 학술논문 발표대회
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    • pp.153-154
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    • 2019
  • In this study, the fluidity and compressive strength of lightweight mortar using recycling water for pre-wetting of artificial lightweight aggregate were compared and analyzed to maximize the utilization of the recycling water, which is a by-product of the Ready-Mixed Concrete industry. For this purpose, the pre-wetting water was replaced with recycling water at the ratio of 0, 2.5, 5, 7.5 and 10%.

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Experimental & computational study on fly ash and kaolin based synthetic lightweight aggregate

  • Ipek, Suleyman;Mermerdas, Kasim
    • Computers and Concrete
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    • 제26권4호
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    • pp.327-342
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    • 2020
  • The objective of this study is to manufacture environmentally-friendly synthetic lightweight aggregates that may be used in the structural lightweight concrete production. The cold-bonding pelletization process has been used in the agglomeration of the pozzolanic materials to achieve these synthetic lightweight aggregates. In this context, it was aimed to recycle the waste fly ash by employing it in the manufacturing process as the major cementitious component. According to the well-known facts reported in the literature, it is stated that the main disadvantage of the synthetic lightweight aggregate produced by applying the cold-bonding pelletization technique to the pozzolanic materials is that it has a lower strength in comparison with the natural aggregate. Therefore, in this study, the metakaolin made of high purity kaolin and calcined kaolin obtained from impure kaolin have been employed at particular contents in the synthetic lightweight aggregate manufacturing as a cementitious material to enhance the particle crushing strength. Additionally, to propose a curing condition for practical attempts, different curing conditions were designated and their influences on the characteristics of the synthetic lightweight aggregates were investigated. Three substantial features of the aggregates, specific gravity, water absorption capacity, and particle crushing strength, were measured at the end of 28-day adopted curing conditions. Observed that the incorporation of thermally treated kaolin significantly influenced the crushing strength and water absorption of the aggregates. The statistical evaluation indicated that the investigated properties of the synthetic lightweight aggregate were affected by the thermally treated kaolin content more than the kaoline type and curing regime. Utilizing the thermally treated kaolin in the synthetic aggregate manufacturing lead to a more than 40% increase in the crushing strength of the pellets in all curing regimes. Moreover, two numerical formulations having high estimation capacity have been developed to predict the crushing strength of such types of aggregates by using soft-computing techniques: gene expression programming and artificial neural networks. The R-squared values, indicating the estimation performance of the models, of approximately 0.97 and 0.98 were achieved for the numerical formulations generated by using gene expression programming and artificial neural networks techniques, respectively.

입상인공 Zeolite를 이용한 포러스콘크리트의 물리$\cdot$역학적 특성에 관한 실험적 연구 (A Study on the Physical and Mechanical Properties of Porous Concrete Using Granular artificial zeolite)

  • 서대석;박승범;조광연;이준;이윤선;김봉균
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 봄학술 발표회 논문집(II)
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    • pp.485-488
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    • 2005
  • The results of an experiment on the sea water purification of the porous concrete using granular artificial zoelite and its influence on the physical and mechanical properties are reported in this paper. Two different sizes of coarse aggregate of 5$\∼$13, 13$\∼$20mm, and three of void ratio(15, 20 and 30 percent) for a given size of aggregate were used. In the water permeability, an aggregate of the size of 13$\∼$20mm is much higher than that of the 13$\∼$20mm, but the water permeability is smaller in the less design void ratio. and In the compressive strength, an aggregate of the size of 5$\∼$13mm is much higher strength than that of the 13$\∼$20mm, but the compressive strength is higher in the less design void ratio.

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Ti염 및 Fe염으로 화학처리된 염색공단 슬러지를 재활용한 인공경량골재의 물리적 특성에 관한 연구 (Study on the Physical Properties of the Artificial Lightweight Aggregate Recycled from the Dyestuff Sludge Treated Chemically With Ti and Fe Salt)

  • 최종오;정용욱
    • 한국건설순환자원학회논문집
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    • 제3권1호
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    • pp.34-42
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    • 2015
  • 본 연구는 단순매립 및 소각처리 되고 있는 염색공단 슬러지의 재활용을 목적으로 Ti염과 Fe염으로 화학 처리된 염색공단 슬러지를 이용하여 인공경량골재를 제조하고, 인공경량골재로의 활용성 검토를 위하여 골재의 물리적 특성과 환경유해성 등을 평가하였다. 인공경량골재 제조는 점결제로 점토를 이용하여 점토와 슬러지 배합비율에 따른 성형성을 평가하여 최적 함수량을 선정하고, 최적 배합비를 기준으로 둥근 모양의 형태로 가공한 후 건조과정과 2단계의 소성과정을 거쳐 제조하였다. 제조된 경량골재는 KS F 2534 "구조용 경량 골재"를 기준으로 인공경량골재의 입도 및 조립률, 밀도 및 흡수율, 단위용적질량, 안정성 및 환경유해성 등을 평가하였다. 실험 결과 입도와 조립률에서 기준 범위를 일부 벗어났으나 다른 모든 물리적 특성은 기준 값을 모두 만족하는 것으로 나타났으며, 입도와 조립률도 향후 제조공정에서 충분히 해결할 수 있는 것을 확인할 수 있었다.

인공 새 무리의 집단 행동 애니메이션 (A Behavioral Animation of Artificial Birds)

  • 유관희
    • 한국정보처리학회논문지
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    • 제6권3호
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    • pp.773-780
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    • 1999
  • In this paper, we explore a behavioral animation of artificial birds that have lived by doing an aggregate motion. We first model individual birds and then propose a behavioral model for an aggregate motion of a flock of birds. In order to represent realistically collision avoidance and flock centering among birds, which are necessary properties in a flock of birds, we consider motive of a flock of birds, and role, velocity, momentum, banking and internal characteristics of each bird. The paper presents the simulation result of the proposed model for a flock of 100 birds.

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Properties of artificial lightweight aggregates made from waste sludge

  • Chiou, I.J.;Chen, C.H.
    • Computers and Concrete
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    • 제8권6호
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    • pp.617-629
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    • 2011
  • In this investigation, reservoir sediment and municipal sewage sludge were sintered to form the artificial lightweight aggregates. The sintered aggregates were compared with the commercialized lightweight aggregates to in terms of potential alkali-silica reactivity and chemical stability based on analyses of their physical and chemical properties, leaching of heavy metal, alkali-silica reactivity, crystal phase species and microstructure. Experimental results demonstrated that the degree of sintering of an aggregate affected the chemical resistance more strongly than did its chemical composition. According to ASTM C289-94, all potential alkali-silica reactivity of artificial lightweight aggregates were in the harmless zone, while the potential reactivity of artificial lightweight aggregates made from reservoir sediment and municipal sewage sludge were much lower than those of traditional lightweight aggregates.