• Title/Summary/Keyword: Arc pressure

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On the Arc Welding Temperature in a Metal Tube (용접관(熔接管)의 용접중(熔接中) 온도분포(溫度分布))

  • Hyo-Chul,Kim;Jong-Eun,Park
    • Bulletin of the Society of Naval Architects of Korea
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    • v.10 no.2
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    • pp.3-8
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    • 1973
  • In a recent year, welding is known as a most powerful process in production of pipe. For the conventional purpose, pipe is welded in axial direction to minimize the welding cost. And for the high pressure pipe, welding is done in helical direction to increase a allowable hoop stress. An analytical welding temperature distributions in a metal tube are obtained as a two dimensional case in quasi-stationary state. Numerical values which have been obtained by the analytical investigation shows a good agreement with the isocromatic lines which have been appeared at oxidized zone along the welds. Therefore it is thought that the analytical result can be used in estimating the heat effect upon the material such as a residual stress and strain, metallurgical change and etc..

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Study on dry reforming and partial oxidation of methane. (대기압 플라즈마를 이용한 메탄의 건식개질과 부분산화반응의 비교)

  • Hwang, Na-Kyung;Cha, Min-Suk;Lee, Dae-Hoon;Song, Young-Hoon
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2892-2897
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    • 2008
  • Plasma techniques have been proposed to generate a hydrogen enrich gas to investigate a feasibility of plasma techniques on a fuel reforming, we considered a dry reforming and a partial oxidation with methane in the atmospheric pressure. For these experiments, we employed an arc jet plasma reactor. The effects of input power and oxidizer in each process were investigated by product analysis, including carbon monoxide, hydrogen, ethylene, propane, and acetylene as well as methane and carbon dioxide. In both processes, input electrical power activated the reactions significantly. The increased ratio of the carbon dioxide to methane in the dry reforming doesn't affect to a methane conversion, whereas increased ratio of oxidizer to methane in the partial oxidation was very effective for the reaction. Moreover, for a simultaneous treatment of methane and carbon dioxide, a feasibility of a dry reforming combined with partial oxidation also has been investigated.

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Effect of Electrical Parameters and Surrounding Gas on the Electroexplosive Tungsten Nanopowders Characteristics

  • Kwon, Young-Soon;Kim, Jin-Chun;Ilyin, Alexander P.;Nazarenko, Olga B.;Tikhonov, Dmitry V.
    • Journal of Powder Materials
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    • v.19 no.1
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    • pp.49-54
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    • 2012
  • Tungsten nanopowders were produced by the method of wires electrical explosion in the different gases. The study of phase and dispersed composition of the powders was carried out. The influence of electrical parameters such as the value of energy input in wire and the arc stage of the explosion was discussed. The factors that make for decreasing the particles size are the lower pressure of surrounding gas and the use of addition of chemically reactive gas.

Diagnosis for the Welding Condition of the CAL Process using Neuro-Fuzzy System (뉴로-퍼지 시스템을 이용한 CAL공정내 용접상태 진단)

  • 김경민;김이곤;박중조;송명현;정양희;배영철;최남섭
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.4 no.4
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    • pp.885-893
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    • 2000
  • The use of neural-fuzzy system to model mesh seam welding is described in this paper. Conventional, automated process generally involves sophisticated sensing and control techniques applied to various processing parameters. Welding parameters affecting quality include the arc voltage, the welding current, torch travel speed and the pressure and so on. The relationship between the welding parameters and weld quality is not a direct one, and in addition, the effect of the weld parameter variables are not independent of the each other. The effectiveness of the proposed neuro-fuzzy algorithms is demonstrated by computer simulations.

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Photodecomposition of N-t-Butyl-N-chloro-$\omega$-phenylalkanesulfonamides in the Presence of Oxygen

  • Lee, Jong Hun;Kim Kyongtae
    • Bulletin of the Korean Chemical Society
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    • v.13 no.6
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    • pp.676-680
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    • 1992
  • Irradiation of N-t-butyl-N-chloro-3-phenylpropanesulfonamide (1a) in benzene at $20^{\circ}C$ using 450 W high pressure mercury arc lamp in the presence of oxygen affored N-t-butyl-3-phenylpropanesulfonamide (2), N-t-butyl-3-chloro-3-phenylpropanesulfonamide (3), and N-t-butyl-3-oxo-3-phenylpropanesulfonamide (4). Similarly, N-t-butyl-4- (5), N-t-butyl-4-chloro-4- (6), and N-t-butyl-4-phenylbutanesulfonamides (7) were obtained from N-t-butyl-N-chloro-4-phenylbutanesulfonamide (1b). However, irradiation of N-t-butyl-N-chloro-5-phenylpentanesulfonamide (1c) under the same conditions gave complex mixtures. These results indicate that sulfonamidyl radical generated from each of 1a and 1b can abstract intramolecularly a hydrogen atom from the benzylic position only by forming six and seven-membered transition states, respectively.

Development of Hard-wired Instrumentation and Control for the Neutral Beam Test Facility at KAERI

  • Jung Ki-Sok;Yoon Byung-Joo;Yoon Jae-Sung;Seo Min-Seok
    • Journal of Electrical Engineering and Technology
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    • v.1 no.3
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    • pp.359-365
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    • 2006
  • Since the start of the KSTAR (Korea Superconducting Tokamak Advanced Research) project, Instrumentation and Control (I&C) of the Neutral Beam Test Facility (NB-TF) has been striving to answer diverse requests arising from various facets during the project's development and construction phases. Hard-wired electrical circuits have been designed, tested, fabricated, and finally installed to the relevant parts of the system. In relation to the vacuum system I&C, controlling functions for the rotary pumps, a Roots pump, two turbomolecular pumps, and four cryosorption pumps have been constructed. I&C for the ion source operation are the temperature and flow rate signal monitoring, Langmuir probe signal measurements, gradient grid current measurements, and arc detector circuit. For the huge power system to be monitored or safely operated, many temperature measurement functions have also been implemented for the beam line components like the neutralizer, bending magnet, ion dump, and calorimeter. Nearly all of the control and probe signals between the NB test stand and the control room were made to be transmitted through the optical cables. Failures of coolant flow or beam line vacuum pressure were made to be safely blocked from influencing the system by an appropriate interlock circuit that will shut down the extraction voltage application to the system or prevent damages to the vacuum components. Preliminary estimation of the beam power through the calorimetric measurement shows that 87.9% of the total power of the 60kV/18A beam with 200 seconds duration is absorbed by the calorimeter surface. Most of these I&C results would be highly appropriate for the construction of the main NBI facility for the KSTAR national fusion research project.

A Study Evaluating Welding Quality in Pressure Vessel Using Mahalanobis Distance (마할라노비스 거리를 이용한 압력용기 용접부 용접성 평가에 관한 연구)

  • Kim, Ill Soo;Lee, Jong Pyo;Lee, Ji Hye;Jung, Sung Myoung;Kim, Young Su;Chand, Reenal Ritesh;Park, Min Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.22-28
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    • 2013
  • Robotic GMA (Gas Metal Arc) welding process is one of widely acceptable metal joining process. The heat and mass inputs are coupled and transferred by the weld arc to the molten weld pool and by the molten metal that is being transferred to the weld pool. The amount and distribution of the input energy are basically controlled by the obvious and careful choices of welding process parameters in order to accomplish the optimal bead geometry and the desired quality of the weldment. To make effective use of automated and robotic GMA welding, it is imperative to predict online faults for bead geometry and welding quality with respect to welding parameters, applicable to all welding positions and covering a wide range of material thickness. MD (Mahalanobis Distance) technique was employed for investigating and modeling the GMA welding process and significance test techniques were applied for the interpretation of the experimental data. To successfully accomplish this objective, two sets of experiment were performed with different welding parameters; the welded samples from SM 490A steel flats. First, a set of weldments without any faults were generated in a number of repeated sessions in order to be used as references. The experimental results of current and voltage waveforms were used to predict the magnitude of bead geometry and welding quality, and to establish the relationships between weld process parameters and online welding faults. Statistical models developed from experimental results which can be used to quantify the welding quality with respect to process parameters in order to achieve the desired bead geometry based on weld quality criteria.

Diamond Like Carbon Coating on WC Core Pin for Injection Molding of Zirconia Optical Ferrule (지르코니아 광페룰 사출성형용 WC 코아 핀의 Diamond Like Carbon 코팅)

  • Park, Hyun-Woo;Jeong, Se-Hoon;Kim, Hyun-Young;Lee, Kwang-Min
    • Korean Journal of Materials Research
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    • v.20 no.11
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    • pp.570-574
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    • 2010
  • A diamond-like carbon (DLC) film deposited on a WC disk was investigated to improve disk wear resistance for injection molding of zirconia optical ferrule. The deposition of DLC films was performed using the filtered vacuum arc ion plating (FV-AIP) system with a graphite target. The coating processing was controlled with different deposition times and the other conditions for coating, such as input power, working pressure, substrate temperature, gas flow, and bias voltage, were fixed. The coating layers of DLC were characterized using FE-SEM, AFM, and Raman spectrometry; the mechanical properties were investigated with a scratch tester and a nano-indenter. The friction coefficient of the DLC coated on the WC was obtained using a pin-on-disk, according to the ASTM G163-99. The thickness of DLC films coated for 20 min. and 60 min. was about 750 nm and 300 nm, respectively. The surface roughness of DLC films coated for 60 min. was 5.9 nm. The Raman spectrum revealed that the G peak of DLC film was composed of $sp^3$ amorphous carbon bonds. The critical load (Lc) of DLC film obtained with the scratch tester was 14.6 N. The hardness and elastic modulus of DLC measured with the nano-indenter were 36.9 GPa and 585.5 GPa, respectively. The friction coefficient of DLC coated on WC decreased from 0.2 to 0.01. The wear property of DLC coated on WC was enhanced by a factor of 20.

The Development of Electric Ballast for a Instant Start/Restart of Metalhalide Lamp (메탈핼라이드램프용 순시점등/재점등 전자식안정기 개발)

  • Kim, Su-Kyoung;Jang, Woo-Jin
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.5
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    • pp.9-15
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    • 2004
  • The most shortcoming of metalhalide lamps is what the instant restarting cannot be realized when the arc tube is in the hot condition. The discharge starting voltage of arc tube in the hot condition is much higher than in the cold condition. Therefore it takes about five minutes to restart the metalhalide lamps, that is to say, it is possible to start when the pressure and the temperature are decreased. But, if the lamp is restarted in the hot condition, we must supply the high voltage pulse with 20[kV] at the both electrode of lamp. The proposed electronic ballast is consist of a electromagnetic interference(EMI) filter, a power factor correction(PFC) circuit, a flyback converter, a half-bridge inverter, and a high voltage igniter circuit. By this composition we can start/restart the lamp with the voltage 20[kV], even if the lamp is in the hot condition.

Development of Semi-automatic Gas Metal Arc Welding Equipment for Fire Piping and Evaluation of Characteristics of Weld Joints (소방배관용 강관을 위한 반자동 가스메탈아크용접장치 개발과 용접부 특성평가)

  • Lim, Young-Min;Oh, Tae-Suk;Jo, Hyun;Koh, Jin-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.4
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    • pp.1460-1465
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    • 2012
  • The semi-automatic gas metal arc welding equipment was developed and the weldability of zinc coated steel pipes was evaluated in terms of strength, porosity and welding parameters including shielding gas composition. The good bead appearance and the reduction of porosity in the welds could be possibly obtained by adding $O_2$ to Ar. The strength and joint efficiency of welds made by the semi-automatic welding equipment was about 1.8 times higher compared with welds manually made. The integrity of welds was confirmed by the water pressure test as well, Finally, it is expected that the weld productivity will be enhanced even unskilled welders can produce quality welds by operating the semi-automatic welding equipment.