• Title/Summary/Keyword: Arc pressure

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Computation of Passive Earth Pressure Coefficient considering Logarithmic Spiral Arc (대수나선 파괴면을 고려한 수동토압계수의 계산)

  • Lee, Seung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.425-433
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    • 2019
  • In this study, a simple method of calculating the passive earth pressure coefficient, which is based on the limit equilibrium method, was proposed and the calculated earth pressure coefficients were compared with those of several researchers. The angle of the linear failure surface, which is combined with the logarithmic spiral arc, to the failure surfaces of the passive zone was derived and the whole passive thrust acting on the Rankine passive zone was considered in the proposed method instead of considering the horizontal component of passive thrust. The variations of the passive earth pressure coefficients of the proposed method showed the same tendency as that of the Coulomb's passive earth pressure coefficients with an inclined angle of backfill and internal friction angle. The magnitude of passive earth pressure coefficients of the proposed method were smaller than those of the Coulomb in almost all cases. A comparison of the passive earth pressure coefficients with the wall friction angle revealed the passive earth pressure coefficients of the proposed method to be smaller than those of the Coulomb and the differences between the two values increased with increasing internal friction angle and wall friction angle. A comparison of the passive earth pressure coefficients of the proposed method with those of the existing researchers for the considered internal friction angles of $25^{\circ}$, $30^{\circ}$, $35^{\circ}$, and $40^{\circ}$ and three wall friction angles revealed the maximum percentage differences for the Kerisel and Absi method, Soubra method, Lancellotta method, $Ant\tilde{a}o$ et al. method, Kame method, and Reddy et al. method to be 4.8%, 3.8%, 31.1%, 4.0%, 20.6%, and 12.8% respectively. The passive earth pressure coefficient and existing pressures were similar in all cases.

Flow Characteristics of Two Types of Overhung Compressor Volute for Automobile Turbocharger (자동차용 터보차저의 오버헝 압축기 볼류트의 두 형태에 대한 유동장 특성)

  • Tianjun, Zhou;Lee, Geun Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.1
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    • pp.25-30
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    • 2014
  • The flow characteristics of two types of overhung compressor volutes for automobile turbochargers were analyzed numerically using commercial software. For obtaining high performance from a volute, it is necessary that the volute have a high pressure recovery coefficient and a low loss coefficient. We investigated the flow characteristics of two types of overhung compressor volutes with a fixed diffuser inlet angle of $24^{\circ}$ and a mass flow rate of 0.055 kg/s. The first type is a volute with one-arc cross section (type 1) and the second type is with three-arc cross section (type 2). Our results showed that between the two types of volutes, type 2 had the higher pressure recovery coefficient and the lower loss coefficient along the entire angular position.

AUTOMATIC MULTITORCH WELDING SYSTEM WITH HIGH SPEED

  • Moon, H.S;Kim, J.S.;Jung, M.Y.;Kweon, H.J.;Kim, H.S.;Youn, J.G.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.320-323
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    • 2002
  • This paper presents a new generation of system for pressure vessel and shipbuilding. Typical pressure vessel and ship building weld joint preparations are either traditional V, butt, fillet grooves or have narrow or semi narrow gap profiles. The fillet and U groove are prevalently used in heavy industries and shipbuilding to melt and join the parts. Since the wall thickness can be up to 6" or greater, welds must be made in many layers, each layer containing several passes. However, the welding time for the conventional processes such as SAW(Submerged Arc Welding) and FCAW(Flux Cored Arc Welding) can be many hours. Although SAW and FCAW are normally a mechanized process, pressure vessel and ship structures welding up to now have usually been controlled by a full time operator. The operator has typically been responsible for positioning each individual weld run, for setting weld process parameters, for maintaining flux and wire levels, for removing slag and so on. The aim of the system is to develop a high speed welding system with multitorch for increasing the production speed on the line and to remove the need for the operator so that the system can run automatically for the complete multi-torch multi-layer weld. To achieve this, a laser vision sensor, a rotating torch and an image processing algorithm have been made. Also, the multitorch welding system can be applicable for the fine grained steel because of the high welding speed and lower heat input compare to a conventional welding process.

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A Study on Optimum Shape of Shield Gas Nozzle for Bead Shape Control in TIG Welding using Gas Force (Ⅰ) - Design and Performance Analysis of Venturi Nozzle - (TIG용접에서 가스력을 이용한 비드형상제어를 위한 실드가스 노즐의 최적 형상에 관한 연구 (I) - 벤투리노즐의 설계 및 성능분석 -)

  • Ham, Hyo-Sik;Seo, Ji-Seok;Choi, Yoon-Hwan;Lee, Yeon-Won;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.29 no.3
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    • pp.51-57
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    • 2011
  • Bead shape control with gas force process has been developed to overcome the concave back bead in pipe orbital welding. However, It is impossible to make a convex back bead using the existing gas nozzle, because it has high gas-consuming and low gas force. The purpose of this paper, to develop optimum shape of nozzle which to reduce the consumption of gas, maximizing the shield gas force with low cost and high productivity coincide the Green welding. In this paper venturi-type nozzle was designed by using the Venturi meter and compared velocity, pressure, arc shape in the flat position with existing CP-nozzle. As a result, Venturi-type nozzle's maximum velocity and pressure was improved at the same flow rate. Also heat input was increased by the arc contraction in the flat position.

Solidification Crackin in Root Pass for One-side Welding of 590MPa Class Steel for Pressure Vessels by FCAW (FCAW에 의한 590MPa급 고장력압력용기강의 초층편면용접부에서 발생하는 고온균열)

  • 김우열;한일욱;유덕상;방한서;안용식;박화순
    • Journal of Welding and Joining
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    • v.17 no.5
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    • pp.47-54
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    • 1999
  • It is well known that solidification cracking often occurs in welds of root pass for one-side welding under the conditions of high welding currents and speeds. In this study, the solidification in 590MPa class steel for pressure vessels SPPV490 was investigated by using flux-cored arc welding(FCAW) with 4 types of welding wires and welding conditions of 200∼280A and 2.8∼ 4.2mm/sec. In order to compared the result of cracking in SPPV490, 0.2%C steel for welded structure of SWS400 and 0.45%C steel for machine structural SM45C were also used as base metals. As the results, all the cracks formed in some welding conditions were observed near the center of weld bead. The solidification cracks were generally initiated near the upper surface of bead and propagated toward the inner part. The solidification cracking generally increased with welding current and welding speed in the same base metal and welding material. In cracking susceptibility, SPPV490 showed higher cracking susceptibility than SWS400 in all welding conditions and welding materials. It was considered that cracking susceptibility could not be evaluated with the hardness of weld metals. The cracking ratio increased with decreasing of a/b(a and b; the width of the upper surface and the back surface of the bead) as shape factor of bead. The cracking tendency with shape factor of bead was extended under the condition of higher welding currents.

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A Study on the Analysis of Various Characteristics for the High Pressure are Discharge System (고압 아아크 방전시스템의 각종 특성 해석에 관한 연구)

  • 지철근;박왕열;이진우
    • The Proceedings of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.5 no.4
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    • pp.35-42
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    • 1991
  • Recently, HID lamps have been considered as important in regard to the trend of energy saving, and increasingly and diversely used in various ways. This paper will show the simulating models concerning high-pressure arc discharge system directly applicable for its design and manufacture, and analyze its various characteristics. For warm-up characteristics, the evaporating process of inner atoms is described in terms of second-order differential equation: for the thermal conduction from are axis to discharge wall and outer bulb, its transfer process is introduced according to five first-order differential equations. Under the steady state satisfying LTE, the time-variant characteristics are suggested by means of time-dependent energy balance equation derived from fluid equations, approximation of radiation energy and material functions in the discharge tube. The simulating models concerning these equations are then applied for high-pressure mercury lamp.

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Postbuckling and Damage Analysis of Composite Laminated Hollow Cylinder under Lateral Pressure (횡방향 압력을 받는 복합적층 원통실린더의 좌굴후 거동 및 손상해석)

  • Chongdu Cho;Guiping Zhao;HeonJu Kin
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.163-172
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    • 2000
  • The postbuckling behavior and progressive damage of composite laminated cylindrical shell under uniform external pressure were investigated by nonlinear finite element method programming. For the finite element analysis, nine-node 3-D degenerated elements were utilized, and arc-length method including line search was adopted for the iteration and load-increment along postbuckling equilibrium path. As results. buckling load, postbucking behavior, and progressive failure f3r various composite laminated cylindrical shells were discussed.

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CFD Analysis of Gas Insulated Switchgear with Moving Grid (이동격자를 이용한 초고압 차단기 유동해석)

  • Min B. S.;Park I. S.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.737-738
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    • 2002
  • To develop and improve a GIS(Gas Insulated Switchgear), the prediction of the pressure in puffer cylinder and the flow between the nozzle and the moving electrode within GIS is very important.The leading companies in GIS business issue the results of the study of flow within GIS including arc plasma. In this study, the characteristics of the flow of the GIS developed by HHI(Hyundai Heavy Industries Co. Ltd.) was investigated. To simulate the compressible flow of GIS, the CFX, a commercial CFD code, was used. With moving grid method, the movement of piston and electrode was simulated. The moving grid method was superior to the method of varying the property of cells to move an obsticle, in stability and convergencce of solution. The calculated maximum pressure within the puffer cylinder was matched with experimental data within $5{\%}$ error. The oscilation of pressure in GIS after the movement of electrode was well predicted.

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Analysis of Residual Stress on Circumferential Weldment of Reactor Pressure Vessel (원자로 압력용기 원주방향 용접부의 잔류응력 해석)

  • Kim, Jong-Sung;Jin, Tae-En
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.430-434
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    • 2001
  • To perform the integrity evaluation of RPV more realistically, it is necessary to evaluate the metallurgical microstructure and residual stress considering more real phenomena such as multi-pass welding process and PWHT. Accordingly, firstly, this paper proposes the integrated assessment methodology systematically developed for residual stress on weldment of RPV by using thermodynamics, diffusion theory, finite element method and validation experiment. Also, the residual stress on circumferential weldment of reactor pressure vessel is calculated considering multi-pass welding process by the commercial finite element package, ABAQUS.

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A Study on Mechanical Properties of SM490-TMC Back Plate(40 mm) Steel by SAW Welding (SM490-TMC 후판(40 mm) 강재의 SAW 용접을 통한 기계적 특성 연구)

  • Lee, Soung-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.3
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    • pp.88-93
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    • 2021
  • SAW (Submerged Arc Welding) is often used for ship construction or welding pressure vessels and involves spraying a flux in a powder form to a welding site to a certain thickness and continuously supplying electrode wires therein. This welding method enables high current welding up to 1,500 to 3,000 A. Arc efficiency is higher than 95% and the technique allows clean work as it creates less welding fume, which is composed of fine metal oxide particles, and the arc beam is not exposed. In this study, SM490C-TMC thick plates were heterogeneously welded by SAW. Mechanical properties of welds were measured, and welds were assessed macroscopically and for adhering magnetic particles. The following conclusions were drawn. Bending tests showed no spots exploded on sample surfaces or any other defect, and plastic deformation testing confirmed sufficient weld toughness. These results showed the 1F welding method has no shortcomings in terms of bending performance.